• Title/Summary/Keyword: Hardening Depth

Search Result 189, Processing Time 0.026 seconds

Study on Characteristics of Laser Surface Transformation Hardening for Rod-shaped Carbon Steel (II) - Comparison of Characteristics on Laser Surface Transformation Hardening as a Difference on Beam Profile - (탄소강 환봉의 레이저 표면변태경화 특성에 관한 연구 (II) - 빔 프로파일 차이에 따른 레이저 표면변태경화 특성 비교 -)

  • Kim, Jong-Do;Kang, Woon-Ju
    • Journal of Welding and Joining
    • /
    • v.25 no.3
    • /
    • pp.85-91
    • /
    • 2007
  • The conventional study on the laser surface transformation hardening has been carried out with a beam of the specified shape and uniform power-intensity distribution in order to ensure the uniformity of the hardening depth. Two types of beams - the circular gaussian beam and rectangular beam of the uniform power-intensity distribution were used in this study. we were supposed to optimize the process parameters and to compare the hardening results with two optics respectively. As a result, the hardness distribution of the hardened zone was similar in both cases and the hardened phase by the rectangular beam was denser than that by the circular gaussian beam.

Laser Hardening of Piston Ring Groove (피스톤 링그루브의 레이저 열처리)

  • Song, Y.K.;Suh, S.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.10 no.3
    • /
    • pp.165-171
    • /
    • 1997
  • Laser hardening for the piston ring groove of ductile cast iron was tried. Mechanical and microstructural investigation for the hardened area indicated that the laser heating technique could replace conventional induction hardening process completely and further showed that post grinding process would be eliminated by minimizing bulging of heat treated area. In laser hardening, the volume increase caused by martensitic phase transformation proved to be less than $10{\mu}m$, which insures no post machining on the hardened surface. As expected, the depth of hardening was inversely proportional to the beam scanning velocity and the highest surface hardness was obtained at the beam velocity of 0.75m/min. Heat treatment using phosphate coating demonstrated quite comparable result to the case of graphite suscepter.

  • PDF

A Study on High Frequency Induction Hardening of S45C Specimen by FEA and Experiment (유한요소해석 및 실험에 의한 S45C 시편의 고주파 유도경화에 관한 연구)

  • Park, Kwan-Seok;Choi, Jin-kyu;Lee, Seok-Soon
    • Journal of Aerospace System Engineering
    • /
    • v.12 no.5
    • /
    • pp.1-7
    • /
    • 2018
  • In this study, we proposed a high frequency induction hardening analysis method based on electromagnetic-thermal co-simulation. In the high frequency induction heating analysis, the results of the finite element analysis (FEA) (considering the change of the material property and the cooling factor according to the temperature) and those of the high frequency induction hardening experiment (using the S45C specimen) were compared. The hardness of the S45C specimens was measured using the micro Vickers hardness test to determine the depth of hardening. The measurement results were then compared with the results of FEA. The result of high frequency induction heating analysis showed that the temperature was more than $750^{\circ}C$, which is the A2 transformation point of S45C, while the temperature during quenching was below $200^{\circ}C$. The results showed that the difference of the depth of hardening between the FEA and the experiment is 0.2mm.

A Study on the Surfaces Modification of Tool Steel by YAG LASER (YAG LASER에 의한공구강의 표면개질에 관한 연구)

  • 강형식
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.9 no.2
    • /
    • pp.66-71
    • /
    • 2000
  • Laser induced surface hardening of Tool steel(STC5) can be achieved either with or without surface melting. In trans-formation hardening as the surface is heated to a temperature below its melting point and is rapidly cooled solidified microstructures are usually much finer and stronger than those of the base matals. For this reason surface modification of tool steel by YAG laser irradiation has been studied as a function of processing parameters such as power density pulse width defocusing distance and molten depth. The high energy density changes and refines the microstructure of the near surface layer. In the case of beam passes martensite formed in the melt zone exhibited very high vickers hardness values. Molten depth and width depend on defocusing distance and energy of black color painting is more absorptive than other color painting.

  • PDF

Surface Transformation Hardening for Rod-shaped Carbon Steels by High Power Diode Laser (고출력 다이오드 레이저(HPDL)를 이용한 탄소강 환봉의 표면변태경화)

  • Kim, Jong-Do;Kil, Byung-Lea;Kang, Woon-Ju
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.31 no.8
    • /
    • pp.961-969
    • /
    • 2007
  • The laser material processing has replaced a conventional material processing such as a welding, cutting, drilling and surface modification and so on. LTH(Laser Transformation Hardening) is one branch of the laser surface modification process. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power intensity comparatively. The absorptivity of the laser energy with respect to material depends on the wave length of a beam. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser(HPDL) whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

Study on Characteristics of Laser Surface Transformation Hardening for Rod-shaped Carbon Steel (I) - Characteristics of Surface Transformation Hardening by Laser Heat Source with Gaussian Intensify distribution - (탄소강 환봉의 레이저 표면변태경화 특성에 관한 연구 (I) - 가우시안 파워밀도 분포의 레이저 열원을 이용한 표면변태경화 특성 -)

  • Kim, Jong-Do;Kang, Woon-Ju
    • Journal of Welding and Joining
    • /
    • v.25 no.3
    • /
    • pp.78-84
    • /
    • 2007
  • Laser Material Processing has been replaced the conventional machining systems - cutting, drilling, welding and surface modification and so on. Especially, LTH(Laser Transformation Hardening) process is one branch of the laser surface modification process. Conventionally, some techniques like a gas carburizing and nitriding as well as induction and torch heating have been used to harden the carbon steels. But these methods not only request post-machining resulted from a deformation but also have complex processing procedures. Besides, LTH process has some merits as : 1. It is easy to control the case depth because of output(laser power) adjustability. 2. It is able to harden the localized and complicated a.ea and minimize a deformation due to a unique property of a localized heat source. 3. An additional cooling medium is not required due to self quenching. 4. A prominent hardening results can be obtained. This study is related to the surface hardening of the rod-shaped carbon steel applied to the lathe based complex processing mechanism, a basic behavior of surface hardening, hardness distribution and structural characteristics in the hardened zone.

Characteristics of Surface Transformation Hardening for Rod-shaped Carbon Steels by Diode Laser (다이오드 레이저를 이용한 탄소강 환봉의 표면변태 경화특성)

  • Kim, Jong-Do;Kang, Woon-Ju;Lee, Su-Jin;Yoon, Hee-Jong;Lee, Jae-Hoon
    • Laser Solutions
    • /
    • v.11 no.4
    • /
    • pp.7-12
    • /
    • 2008
  • Laser Transformation Hardening(LTH) is one branch of the laser surface modification processes. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power density comparatively. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen, the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

  • PDF

Pseudo-strain hardening and mechanical properties of green cementitious composites containing polypropylene fibers

  • Karimpour, Hossein;Mazloom, Moosa
    • Structural Engineering and Mechanics
    • /
    • v.81 no.5
    • /
    • pp.575-589
    • /
    • 2022
  • In order to enhance the greenness in the strain-hardening composites and to reduce the high cost of typical polyvinyl alcohol fiber reinforced engineered cementitious composite (PVA-ECC), an affordable strain-hardening composite with green binder content has been proposed. For optimizing the strain-hardening behavior of cementitious composites, this paper investigates the effects of polypropylene fibers on the first cracking strength, fracture properties, and micromechanical parameters of cementitious composites. For this purpose, digital image correlation (DIC) technique was utilized to monitor crack propagation. In addition, to have an in-depth understanding of fiber/matrix interaction, scanning electron microscope (SEM) analysis was used. To understand the effect of fibers on the strain hardening behavior of cementitious composites, ten mixes were designed with the variables of fiber length and volume. To investigate the micromechanical parameters from fracture tests on notched beam specimens, a novel technique has been suggested. In this regard, mechanical and fracture tests were carried out, and the results have been discussed utilizing both fracture and micromechanical concepts. This study shows that the fiber length and volume have optimal values; therefore, using fibers without considering the optimal values has negative effects on the strain-hardening behavior of cementitious composites.

Sowing Method and Flooding Time at Furrow Sowing Culture of Rice in Paddy Field (벼 무논 골 뿌림재배 파종방법 및 담수시기)

  • 송영주;권석주;황창주
    • KOREAN JOURNAL OF CROP SCIENCE
    • /
    • v.39 no.3
    • /
    • pp.205-210
    • /
    • 1994
  • This experiment was conducted to investigate of soil hardening degree before sowing, furrow depth at sowing and flooding time after sowing at furrowing in flooded rice paddy field that many people have an interest in as direct sowing method most recently. As hardening period was increased, the percentage of seedling stand and seed floating at flooding were increased slightly, while buried depth of stem at maximum tillering stage and cone penetration depth were decreased, respectively. Therefore, optimum degree of soil hardening was about 3 days after draining, at this time, cone penetration degree was about 6~7cm. According to furrow depth was more and more deep, buried depth of stem was increased gradually, but percentage of seedling stand was decreased considerbly. Also, root distribution ratio on surpace horizon and lodging degree were increased gradually according to furrow depth become more and more shallow. As flooding time after sowing was late, percentage of seedling stand and panicle number per $m^2$ were decreased slightly. These results apparently indicated that sowing after 3 days hardening when cone penetration degree was 6~7cm, furrow depth 3~4cm degree and flooding time just after sowing the best method to good establish of seedling stand.

  • PDF

Evaluation of Harmless Crack Size according to Residual Stress Depth of Induction Hardened SCM440 Steel (유도경화한 SCM440 강의 잔류응력 깊이에 따르는 무해화 균열 크기 평가 )

  • Jong-Kyu Park;Ki-Hang Shin;Byoung-Chul Choi;In-Duck Park;Ki-Woo, Nam
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.26 no.4_2
    • /
    • pp.571-576
    • /
    • 2023
  • In this study, the harmless crack size(ahml) according to the residual stress depth was evaluated using the fatigue limit of SCM440 steel by quenching-tempering(QT) and induction hardening(IH), and threshold stress intensity factor of QT steel. Because the residual stress increased rapidly as the crack depth increased, ahml was determined at the depth of all the crack aspect ratio(As) regardless of Type I-III, and ahml also increased according to the residual stress depth. ahml was minimal at As=1.0 and maximal at As=0.1, but was almost similar on each Type. ahml was small the dependence on As.