• Title/Summary/Keyword: Hardening Depth

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A Numerical Approach to Indentation Techniques for Thin-film Property Evaluation (박막 물성평가 압입시험의 수치접근법)

  • Lee, Jin-Haeng;Yu, Han-Suk;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.313-321
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    • 2007
  • In this work, the prior indentation theory for a bulk material is extended to an indentation theory for evaluation of thin-film material properties. We first select the optimal data acquisition location, where the strain gradient is the least and the effect of friction is negligible. A new numerical approach to the thin-film indentation technique is then proposed by examining the finite element solutions at the optimal point. With this new approach, from the load-depth curve, we obtain the values of Young's modulus, yield strength, strain-hardening exponent. The average errors of those values are less than 3, 5, 8% respectively.

A Study on Surface Case Hardening of Blend Heat Treated Mild Steel (복합열처리(複合熱處理)한 연강(軟鋼)의 표면경화(表面硬化)에 관한 연구)

  • Chung, In-Sang;Chon, Hae-Dong;Sin, Soug-Mok
    • Journal of the Korean Society for Heat Treatment
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    • v.5 no.1
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    • pp.23-31
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    • 1992
  • It is investigated that Fe-C-N compound layer, defusion layer, and induction hardened layer produced by nitrocarburizing blend heat treatment in austenitic temperature with high frequency induction heating of mild steel specimen sprayed sursulf salt-bath. As the temperature of blend-heat treatment got increased, the thickness and hardness of compound layer and diffusion layer were increased. Compound layer(max. $35{\mu}m$), diffusion layer (max. 2.5mm) and induction hardened layer were gained in the shortest time 10 sec and in the case of $1000^{\circ}C$ total hardness depth of those was about 3.5mm. When the blend-heat treated specimen was reheated, maximum hardness of compound layer was dropped more than that of the reheated compound layer after sursulf treated, whereas hardness of diffusion layer was increased.

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Combined Heat Treating characteristics of Hot Work Tool Steel (열간금형 공구강의 복합열처리 특성에 관한 연구)

  • Kim, Y.H.;Kim, D.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.4
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    • pp.315-323
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    • 1998
  • This study has been conducted to develope the combined heat treating technique of gas carburising - gas nitriding and gas carburising to improve the hot working performance of type H3 hot work tool steel. Case depth and carbrides coarsening were increased with increasing carburising temperature and time, respectively. Surface hardness showed decreasing tendency with increasing 2nd tempering temperature after carburising treatment. After carburising, 2nd treatment at 500 to 600 was chosen according to a hardness demand of final product. High temperature tempering resistance showed more excellent quality during such carburising-nitriding or carburising than complex treatment as after conventional hardening.

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In-field Evaluation of Structural Strength and Reliability Using Advanced Indentation System (Advanced Indentation System을 이용한 현장에서의 구조강도 건전성 평가)

  • Choi, Yeol;Son, Dong-Il;Jang, Jae-Il;Kwon, Dong-Il
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.230-237
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    • 2001
  • For the structural integrity of large and complex structures such as railway vehicle, the in-field diagnosis of mechanical properties of the structures is needed, and especially, the mechanical characteristics of the weldment must be carefully evaluated. But, conventional standard testing methods having destructive procedures are not applicable to in-field assessment of mechanical property variations within weldment because they needs the limitations of specimen size and geometry. In this paper, to overcome this problems, the advanced indentation technique (AIS) is introduced for simple and non-destructive/in-field testing of weldment of industrial structures. This test measures indentation load-depth curve during indentation and analyzes the mechanical properties related to deformation and fracture. First of all, flow properties such as yield strength, tensile strength and work hardening index can be evaluated through the analysis of the deformation behavior beneath the spherical indenter. Additionally, case studies of advanced indentation techniques are introduced.

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Study on the Boriding of Steel in Ferroboron and NaBF4 Powder Mixture (훼로보론과 NaBF4 에 의한 강재의 침 경화처리에 관하여)

  • 김문일;여운관
    • Journal of the Korean institute of surface engineering
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    • v.8 no.3
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    • pp.5-11
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    • 1975
  • The boronizing method using ferroborn and NaBF4 powder mixture was studied for surface hardening of medium carbon steel. This boride layer was compared with a boride layer that was formed in ferroboron and KBF4 powder mixture. The frequency factor and activation energy were discussed in this paper. The main results obtained can be summerized as follow. 1) The optimum range of NaBF4 content is 10 to 15% of weight to obtain a thick and dense boride layer. 2) The depth of the boride layer was approximately expressed by the following equation : {{{{d=100 exp (-18,000/RT) SQRT { t} }} 3) The oxidating resistance of boronized steel proved to be good at 800$^{\circ}C$ but almost unacceptable near at 900 $^{\circ}C$. 4) The NaBF4 effect was the same as that reported for KBF4.

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Burst pressure estimation of Alloy 690 axial cracked steam generator U-bend tubes using finite element damage analysis

  • Kim, Ji-Seok;Kim, Yun-Jae;Lee, Myeong-Woo;Jeon, Jun-Young;Kim, Jong-Sung
    • Nuclear Engineering and Technology
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    • v.53 no.2
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    • pp.666-676
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    • 2021
  • This paper presents numerical estimation of burst pressures of axial cracked U-bend tubes, considering the U-bending process analysis. The validity of the FE simulations is confirmed by comparing with published experimental data. From parametric analyses, it is shown that existing EPRI burst pressure estimation equations for straight tubes can be conservatively used to estimate burst pressures of the U-bend tubes. This is due to the increase in yield strength during the U-bending process. The degree of conservatism would decrease with increasing the bend radius and with increasing the crack depth.

Fundamental Properties Polymer-Modified Mortars Using Re-dispersible Polymer Powder (재유화형 폴리머를 혼입한 폴리머 시멘트 모르타르의 기초적 특성)

  • Jang, Kun-Young;Ryu, Dong-Woo
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.11
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    • pp.37-43
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    • 2018
  • According to the evaluation of basic properties and mechanical characteristics of polymer cement mortars that contain re-dispersible type polymer, in the case of fresh mortars, flow and air content were increased due to the dispersion action of entrained air and surfactant with an increase of polymer addition ratio. In the case of mortars after hardening, flexural strength, bonding strength, absorption rate and carbonation resistance were improved due to the increased union and waterproof characteristics of internal structures as a result of the formation of polymer film.

Dynamic response evaluation of deep underground structures based on numerical simulation

  • Yoo, Mintaek;Kwon, Sun Yong;Hong, Seongwon
    • Geomechanics and Engineering
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    • v.29 no.3
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    • pp.269-279
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    • 2022
  • In this research, a series of dynamic numerical analysis were carried out for deep underground building structures under the various earthquake conditions. Dynamic numerical analysis model was developed based on the PLAXIS2D and calibrated with centrifuge test data from Kim et al. (2016). The hardening soil model with small strain stiffness (HSSMALL) was adopted for soil constitutive model, and interface elements was employed at the interface between plate and soil elements to simulate dynamic interaction effect. In addition, parametric study was performed for fixed condition and embedded depth. Finally, the dynamic behavior of underground building structure was thoroughly analyzed and evaluated.

The Effect of Pre-Heat Treatment Parameters on the Ion Nitriding of Tool Steel (금형공구강의 이온질화에 미치는 이전열처리 조건의 영향)

  • Lee, J.S.;Kim, H.G.;You, Y.Z.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.1
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    • pp.27-34
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    • 2001
  • The effects of pre-heat treatment(Q/T) on microstructure and hardness of STD11 and STD61 tool steel nitrided by micro-pulse plasma were investigated. The quenching temperature for obtaining matrix hardness of STD11 and STD61 steel on range of HRC 50 to HRC 60 desired for machine parts is about $1070^{\circ}C$ and $1020^{\circ}C$ respectively. The hardness of STD11 and STD61 quenched at the temperature was HRC 63 and HRC 56 respectively. The nitrided case depth of STD11 and STD61 nitrided at $550^{\circ}C$ for 5 hours was independent of pre-heat treatment condition and the depth was approximately $100{\mu}m$. However, hardness and compactness of nitrided layer on Q/T treated specimen were higher than the annealed specimen. The case depth increased linearly with the increase of nitriding temperature, however, the hardness of nitrided layer decreased with the increase of temperature. Phase mixture of ${\gamma}-Fe_4N$ and ${\varepsilon}-Fe_{2-3}N$ was detected by XRD analysis in the nitrided layer formed at the optimum nitriding condition. The optimum nitriding temperature was approximately $490^{\circ}C$ which was $10^{\circ}C$ lower than the tempering temperature for preventing softening behavior of STD11 and STD61 matrix during nitriding process and the surface hardness of nitrided layer obtained by optimum pre-heat treatment condition was about Hv1400.

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Surface Treatment in Edge Position of Spheroidal Cast Iron for Mold Materials by Using High Power Diode Laser (High Power Diode Laser을 이용한 금형재료용 구상화 주철의 모서리부 표면처리)

  • Hwang, Hyun-Tae;Song, Hyeon-Soo;Kim, Jung-Do;Song, Moo-Keun;Kim, Young-Kuk
    • Korean Journal of Materials Research
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    • v.19 no.9
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    • pp.457-461
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    • 2009
  • Recently, metal molding has become essential not only for automobile parts, but also mass production, and has greatly influenced production costs as well as the quality of products. Its surface has been treated by carburizing, nitriding and induction hardening, but these existing treatments cause considerable deformation and increase the expense of postprocessing after treatment; furthermore, these treatments cannot be easily applied to parts that requiring the hardening of only a certain section. This is because the treatment cannot heat the material homogeneously, nor can it heat all of it. Laser surface treatment was developed to overcome these disadvantages, and, when the laser beam is irradiated on the surface and laser speed is appropriate, the laser focal position is rapidly heated and the thermal energy of surface penetrates the material after irradiation, finally imbuing it with a new mechanical characteristic by the process of self-quenching. This research estimates the material characteristic after efficient and functional surface treatment using HPDL, which is more efficient than the existing CW Nd:YAG laser heat source. To estimate this, microstructural changes and hardness characteristics of three parts (the surface treatment part, heat affect zone, and parental material) are observed with the change of laser beam speed and surface temperature. Moreover, the depth of the hardened area is observed with the change of the laser beam speed and temperature.