• Title/Summary/Keyword: Hardened Material

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Use of e-plastic waste in concrete as a partial replacement of coarse mineral aggregate

  • Sabau, Marian;Vargas, Johnny R.
    • Computers and Concrete
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    • v.21 no.4
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    • pp.377-384
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    • 2018
  • The accelerated increase of the population growth rate in the world and the current lifestyle based on consumerism considerably increased the amount of waste generated by the human activity. Specifically, e-plastic waste causes significant damage to the environment because of its difficult degradation process. This paper aims to establish the feasibility of using e-plastic waste in concrete as a partial replacement of coarse mineral aggregate. Considering a control mix without e-plastic waste designed for a compressive strength of 21 MPa, tests on concrete mixes with 40, 50 and 60% of e-plastic waste aggregate to determine the fresh and hardened properties were carried out. A reduction in the compressive strength as the percentage of e-plastic waste increases was observed, the maximum reduction being 44% with respect to the control mix. In addition, a significant reduction as much as 22% in the density of the concrete mixes with e-plastic waste was recorded, which means that lighter elements can be produced with this type of concrete. Two new equations based on regression analysis of the experimental data from this study were proposed. These equations estimate the reduction in the compressive strength of concrete mixes with e-plastic waste aggregate at 14 and 28 days. A cost analysis and a practical alternative to introduce this waste material into the market are also presented.

Fundamental Characteristics of High Strength SCMs Concrete According to Mixing Ratio of FA and BS (FA 및 BS의 혼합비율 변화에 따른 3성분계 고강도 콘크리트의 기초적 특성)

  • Kim, Min-Sang;Moon, Byeong-Yong;Lee, Jae-Jin;Park, Sung-Bae;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.154-155
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    • 2017
  • With the recent development in construction industry, industrial by-products fly ash(FA) and blast furnace slag(BS) have been used in large quantities as an alternative to cement, as a solution for environmental problems and resource exhaustion. This study analyzed the basic characteristics according to the changes in replacement ratio and mixing ratio of FA and BS in high strength SCMs concrete, from which in turn it sought to find the optimal mixing ratio for high strength concrete The results showed that in unhardened concrete the more the replacement ratio and FA mixing ratio increases the slump flow will increase while amount of air decreases, and setting time is delayed. In hardened concrete the more the replacement ratio and FA mixing ratio increases the more the overall compression strength decreases, but until 28 days of material age the larger of the BS ratio displayed the best compression strength.

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A Study on the High-Speed Machining of Thin-wall Part (고속가공에서 박막 측벽(Thin wall) 파트 가공을 위한 연구)

  • 김흥배;이우영;최성주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.343-348
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    • 2000
  • The term‘High Speed Machining’has been used for many years to describe end milling with small diameter tools at high rotational speeds. typically 10,000 - 100,000 rpm. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent years, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end-mill is an important tool in the milling process. A typical examples for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameters for end milling is one of the important factors affecting the cutting cost. The one of the advantages of HSM is cutting thin-wall part of light alloy like Al (thinkness about 0.3mm). In this paper, firstly, we study characteristics of HSM, and then, we choose the optimal parameters(cutting forces) and investigate various machining strategies to cut thin-wall part by experiment.

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Study on Characteristics of Laser Surface Transformation Hardening for Rod-shaped Carbon Steel (I) - Characteristics of Surface Transformation Hardening by Laser Heat Source with Gaussian Intensify distribution - (탄소강 환봉의 레이저 표면변태경화 특성에 관한 연구 (I) - 가우시안 파워밀도 분포의 레이저 열원을 이용한 표면변태경화 특성 -)

  • Kim, Jong-Do;Kang, Woon-Ju
    • Journal of Welding and Joining
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    • v.25 no.3
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    • pp.78-84
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    • 2007
  • Laser Material Processing has been replaced the conventional machining systems - cutting, drilling, welding and surface modification and so on. Especially, LTH(Laser Transformation Hardening) process is one branch of the laser surface modification process. Conventionally, some techniques like a gas carburizing and nitriding as well as induction and torch heating have been used to harden the carbon steels. But these methods not only request post-machining resulted from a deformation but also have complex processing procedures. Besides, LTH process has some merits as : 1. It is easy to control the case depth because of output(laser power) adjustability. 2. It is able to harden the localized and complicated a.ea and minimize a deformation due to a unique property of a localized heat source. 3. An additional cooling medium is not required due to self quenching. 4. A prominent hardening results can be obtained. This study is related to the surface hardening of the rod-shaped carbon steel applied to the lathe based complex processing mechanism, a basic behavior of surface hardening, hardness distribution and structural characteristics in the hardened zone.

Study on the Waterproofing Performance of FGD Gypsum Building Products from Inorganic-Organic Composite Additives

  • Ding, Yi;Fang, Youchun;Ren, Qifang;Fang, Hui;Zhang, Qicai;Oh, Won-Chun
    • Korean Journal of Materials Research
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    • v.25 no.11
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    • pp.590-597
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    • 2015
  • In this article, poly methyl triethoxy silane was compounded with an inorganic waterproof admixture at a certain ratio to improve the performance of gypsum products; a new type of high-efficiency compound water-proofing additive was also investigated. Furthermore, the waterproof mechanism and the various properties on the hardened gypsum plaster were investigated in detail by XRD and SEM. The results show that the intenerate coefficient of gypsum plaster increased to more than 0.9; the water absorbing rate decreased to less than 10 %. Both the bending strength and the compressive strength of gypsum plaster increased by various degrees. The intenerate coefficient reached a maximum value of 0.73 and the strength of the samples showed almost no change when 5% cement alone was added. In this new type of the high-efficiency compound with waterproof additive, the optimal technological parameters for formulas were obtained to be: 5% cement, 18 % mineral powder, and 0.8% poly methyl triethoxy silane, to compound gypsum plaster. Meanwhile, the production of high performance gypsum as a building material has become possible.

Comparison of Diffusion Characteristic of Chloride According to the Condition of Hardened Concrete (경화된 콘크리트의 상태에 따른 염화물 확산특성 비교)

  • Leem Young-Moon;Yang Eun-Ik;Min Seok-Hong
    • Journal of the Korean Society of Safety
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    • v.19 no.3 s.67
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    • pp.89-94
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    • 2004
  • Most reinforcements in concrete are constructed by steel. Corrosion of reinforcement is the main cause of damage and early failure of reinforced concrete structures. The corrosion is mainly professed by the chloride ingress. In general, chloride in concrete can be discriminated by two components, total chloride and fire chloride. This paper provides a testing method on the coefficient of chloride diffusion in concrete and the relationship between total chloride and free chloride in concrete for the composition of predicting model on diffusion rate of chloride. In order to complete this predicting model, this study will use chloride penetration characteristic, diffusion coefficient and experiment of color change on silver nitrate solution. This predicting model is going to help that grasp special quality on salt content inclusion of concrete structure that is exposed in chloride environment. Accurate predicting model can be effectively used not only in selecting of repair time but also in preventing from various deteriorations.

Ballistic impact analyses of triangular corrugated plates filled with foam core

  • Panigrahi, S.K.;Das, Kallola
    • Advances in Computational Design
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    • v.1 no.2
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    • pp.139-154
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    • 2016
  • The usage of sandwich structure is extensively increasing in lightweight protective structures due to its low density and other useful properties. Sandwich panels made of metal sheets with unfilled cellular cores are found to exhibit lower deflections by comparing to an equivalent monolithic plate of same metal and similar mass per unit density. However, the process of localized impact on solid structures involving plastic deformation, high strain rates, temperature effect, material erosion, etc. does not hold effectively as that of monolithic plate. In present work, the applications of the sandwich plate with corrugated core have been extended to develop optimized lightweight armour using foam as medium of its core by explicit finite element analysis (FEA). The mechanisms of hardened steel projectile penetration of aluminum corrugated sandwich panels filled with foams have been numerically investigated by finite element analysis (FEA). A comparative study is done for the triangular corrugated sandwich plate filled with polymeric foam and metallic foam with different densities in order to achieve the optimum penetration resistance to ballistic impact. Corrugated sandwich plates filled with metallic foams are found to be superior when compared to the polymeric one. The optimized results are then compared with that of equivalent solid and unfilled cores structure to observe the effectiveness of foam-filled corrugated sandwich plate which provides an effective resistance to ballistic response. The novel structure can be the alternative to solid aluminum plate in the applications of light weight protection system.

Observation on the Microstructures of Cu-TiB2 Composites with Wear Behavior (Cu-TiB2 복합재료의 마모거동에 따른 미세조직 관찰)

  • Lee, Tae-Woo;Kang, Kae-Myung
    • Korean Journal of Materials Research
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    • v.16 no.8
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    • pp.511-515
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    • 2006
  • The dispersion hardened $Cu-TiB_2$ composites are a promising candidate for applications as electrical contact materials. The $Cu-TiB_2$ composites for electrical contact materials can reduce material cost and resource consumption caused by wear, due to their good mechanical and electrical properties. In this study, we investigated the wear phenomenon for $Cu-TiB_2$ composites fabricated with hot extrusion, by varying particle sizes and volume fractions of $TiB_2$. The wear tests were performed under the dry sliding condition with a fixed total sliding distance of 40 m. The contact loads at a constant speed of 3.5 Hz were 20, 40, 60, and 80 N. The friction coefficients and wear losses were measured during wear tests. Worn surfaces and wear debris after wear tests were investigated using the scanning electron microscope and the optical microscope. The microstructures of interface between Cu matrix and $TiB_2$ particle before and after wear tests were studied by the transmission electron microscope.

Evaluation of Mechanical Properties and Durability of Fabric Concrete Binder for Emergency Repair (기상재해 대응 긴급보수용 패브릭 콘크리트 혼합물의 역학적 특성 및 내구성능 평가)

  • Jeon, Sang-Min;Jo, Sung-Mun;Oh, Ri-On;Kim, Hwang-Hee;Cha, Sang-Sun;Park, Chan-Gi
    • Journal of The Korean Society of Agricultural Engineers
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    • v.62 no.4
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    • pp.23-31
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    • 2020
  • Recently, meteorological disasters have been increasing by climate change, excessive rainfall, and landslide. The purpose is to develop new fabric concrete that can prevent and recover from damages because some of areas are vulnerable to meteorological disaster. Specifically, this technology can minimize time and space constraint when repairing the concrete structure and installing a formwork. The structure of fabric concrete is a mixture of fabric concrete and a high-speed hardened cement, Silica sand, wollastonite mineral fiber, fabric material and waterproof PVC fabric. In this study, the ratio of mechanical properties and durability of the fabric concrete mixture was evaluated by deriving the binder: silica sand mix ratio of the fabric concrete mixture and substituting part of the cement amount with wollastonite mineral fiber. Best binder in performance evaluation: Silica sand mix ratio is 6: 4 and the target mechanical performance and durability are the best when over 15% wollastonite binder is replaced by silicate mineral fiber.

Study on Synthesis of Tricalciumaluminate Clinker by Hydrate-burning Method (수화물 소성법에 의한 알루민산삼칼슘 클링커의 합성에 관한 연구)

  • Ki, Tae Kyung;Song, Tae Woong
    • Journal of the Korean Ceramic Society
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    • v.44 no.9
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    • pp.517-523
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    • 2007
  • For the preparation of tricalciumaluminate $(C_3A)$ clinker, in traditional clinkering method using oxides and carbonates as a raw material, uneconomical repetition of burning have been necessary to avoid the melting of clinker by eutectic reaction in the system $CaO-Al_2O_3$. In this study, special starting raw materials for the clinker burning were prepared from a mixture of oyster shell and aluminium hydroxide by heating to $1100^{\circ}C$ and hydrating at $30^{\circ}C$. The starting raw materials, hardened body with weak hydraulic strength, were mainly composed of $C_3AH_6$ formed by resolution-precipitation mechanism of the system $CaO-Al_2O_3-H_2O$. By heating them, relatively pure $C_3A$ clinker could be obtained by one-time burning at the fairly lower temperature than that of conventional method. The easier formation of $C_3A$ clinker seemed to be caused by higher compositional homogeneity and stoichiometry of the starting materials, high surface area and crystallographic instability of the thermally decomposed products, and the catalytic effect of decomposed moisture on the early-stage crystallization of calciumaluminates. The basic hydration behavior of the clinker was also confirmed.