• Title/Summary/Keyword: Half shaft

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Development of Tubular Shaft for Reduction of Booming Noise in Vehicle Interior (차량 부밍 소음 저감을 위한 중공축 개발)

  • 고강호;국형석;이재형
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.203-208
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    • 2002
  • In order to reduce the booming noise caused by first bending mode of a drive shaft, this paper proposes a simulation program for prediction of the bending mode frequency of any tubular shaft. This program consists of a pre-processor for modeling of geometrical shape of the drive shaft with boundary conditions of various joints, a processor for constructing of global finite element matrices using beam elements and an eigen-solver based on MATLAB program. Using this simulation program, the effective and accurate FE model far a shaft attached to vehicle can be obtained by aid of database for stiffness of each joint. Thus the resonance frequencies and mode shapes of a shaft can be calculated accurately. Because the effect of the resonance on interior noise can be verified, more improved shaft will be proposed at the early stage of design.

Coupled Vibration of Lateral and Torsional Vibrations in a Rotating Shaft Driven through a Universal Joint - Derivation of Equations of Motion and Stability Analysis - (유니버셜 조인트에 의해 구동되는 회전축의 횡진동과 비틀림진동의 연성진동 - 운동방정식의 유도 및 안정성해석 -)

  • 김정렬;전승환;이돈출
    • Journal of KSNVE
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    • v.9 no.3
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    • pp.461-465
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    • 1999
  • This paper presents theoretical analyses for unstable vibrations caused by the couple of bending and torsion in a rotating shaft driven through a universal joint. A driving shaft is assumed to be rigid and to rotate with a constant angular velocity. The driven shaft system consists of a flexible shaft with a circular section and a symmetrical rotor attached at a point between the shaft ends. Equations of motion derived hold with an accuracy of the second order of shaft deformations, and are analyzed by the asymptotic method. The vibrations become unstable when the driving shaft rotates with the angular velocity to be approximately equal to half of the sum of the natural frequencies for whirling and torsional vibrations.

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ANALYSIS OF DOPPLERIZED ACCELERATION SIGNALS IN A ROTATING SHAFT BY USING A VOLD-KALMAN ORDER TRACKING FILTER

  • Kook, H.S.;Crane, C.
    • International Journal of Automotive Technology
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    • v.8 no.4
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    • pp.521-531
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    • 2007
  • Measurement of the vibration transmitted through rotating shafts such as half shafts in vehicles is of interest in applications such as noise transfer analysis and the study of operating deflections. Vibration signals transmitted through a rotating shaft usually include six degree-of-freedom components, thus making the measurement of vibration a challenging task. In the present work, a new measurement method is presented, one that resolves the minimum of only two one-axis accelerometer signals into all components of vibration with reasonable accuracy. The method utilizes the Dopplerized signals obtained from accelerometers attached to a rotating shaft and a Void-Kalman order tracking filter to decompose signals into orders of different vibration components. The new method proposed in the present work is verified by simulated run-up test data and applied to an experimentally obtained data set.

Crankshaft Stiffness Matrix Construction for the Vibration Analysis Coupled with Torsional and Axial Directions of a Marine Engine Shaft System (박용엔진 축계 비틀림/종 연성진동 해석을 위한 크랭크 축 강성행렬 구축)

  • Kim, Won-Jin;Jeon, Min-Kyu;Jeong, Dong-Gwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.55-61
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    • 1999
  • The torsional and axial vibrations of shaft system have been calculated independently because of both the limitation of computing time and the complexity of crankshaft model. In actual system, however, the torsional and axial vibrations are coupled. Therefore, in recent, many works in the coupled vibration analysis have been done to find out the more exact dynamic behavior of shaft system. The crankshaft model is very important in the vibration analysis of shaft system because most of excitation forces act on the crankshaft. It is, however, difficult to establish an exact model of crankshaft since its shape is very complex. In this work, an efficient method is proposed to construct the stiffness matrix of crankshaft using a finite element model of half crankthrow. The proposed and existing methods are compared by applying to both a simple thick beam with circular cross section and an actual crankshaft.

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Shakedown Analysis of Shaft in Bearing-Shaft Assembly (베어링-축 조립체에서 축의 셰이크다운에 관한 연구)

  • Park, Heung-Geun;Park, Jin-Mu;O, Yun-Chan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1740-1747
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    • 2000
  • Under repeated rolling, initial plastic deformation introduces residual stresses which render the steady cyclic state purely elastic. This is called the process of shakedown. Many studies have been done about the shakedown in semi-infinite half space using calculated Hertizian pressure. In this paper shakedown processes in a shaft are studied by finite element analyses of a two dimensional(plane strain) model with elastic-linear-kinematic-hardening-plastic material subjected to repeated, frictionless rolling contact. Symmetric and non-symmetric pressure distributions are obtained using a simplified model of the bearing-shaft assembly. The rolling contact is simulated by repeatedly translating both pressure distributions along the surface of the shaft. By the influence of the non-symmetric pressure, larger residual radial tensile stress is generated in the immediate subsurface layer, which may make a crack propagate and, the subsurface undergoes a zigzag plastic deformation during the shakedown process, which may lead to a crack initiation.

Optimization of Die Design for Tube Cold Extrusion using Taguchi Method (다구치 방법을 이용한 튜브 냉간 압출 금형의 최적화)

  • Lim, S.S.;Lim, S.J.;Choi, H.J.;Cho, C.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.153-158
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    • 2006
  • Nowadays, hollow upper-shaft of monobloc type has been considered for weight reduction and high quality in the automobile industry. To form the upper-shaft under tube cold extrusion, Taguchi method is applied to optimize the die design in this study. Taguchi method for optimum die design is to establish the optimal combination of design parameters and to reduce a number of experiments. Effect of parameters including the die relief, mandrel, die half angle is investigated and analyzed based on FEA analysis using a FEM commercial software MSC_Marc. Furthermore extrusion experiments have been performed to verify the results investigated in the FEM simulations.

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Analysis of Mechanical Behavior of Existing Tunnel by the Construction of Shaft Nearby (근접한 수직구 건설에 따른 기존 터널의 역학적 거동 분석)

  • 이석원;조만섭;이성원
    • Journal of the Korean Geotechnical Society
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    • v.19 no.5
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    • pp.109-122
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    • 2003
  • In order to release the pressure fluctuations and micro-pressure wave induced by the entering of train into the small cross sectional tunnel, it has been reported that the construction of air shaft has more advantages with respect to economy and constructability than the enlargement of cross section of existing tunnel. The field monitorings and analytical studies were conducted simultaneously in this study to analyze the mechanical behavior of existing railway tunnel, new cross tunnel and new shaft by the construction of new shaft nearby. The results showed that the minimum distance from existing tunnel to new shaft which secures the stability of existing tunnel was found to be half diameter of existing tunnel. On the three dimensional mechanical behavior of existing tunnel by the construction of new shaft, the results from the analytical study and field monitoring had a similar trend. The analytical study and field monitoring results, however, produced somewhat different results on the mechanical behavior of new shaft itself. These conclusions induce that the analytical method which has been applied on the analyses of horizontal tunnel could not be applied in the same way on the analysis of vertical shaft.

Performance Evaluation and Improvement of Medium and Small Scale Rice Polishers (I) -small scale rice polisher - (중.소형 연미기의 성능평가 및 성능개선에 관한 연구 (I) -소형 연미기에 대하여 -)

  • 정종훈;최영수;권홍관
    • Journal of Biosystems Engineering
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    • v.23 no.3
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    • pp.245-252
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    • 1998
  • The structural characteristics of a small scale rice polisher was analyzed to improve its performance. Spraying characteristic of nozzles used for rice polishing was also analyzed by a machine vision system. The internal pressure of the polishing chamber was measured according to outlet resistance, water spraying, and roller shaft speed. In addition, the performance of the rice polisher was evaluated to improve it in the basis of internal pressure in polishing chamber, whiteness, and broken rice ratio of clean rice according to the operating conditions. Actual nozzle discharge rate and drop size were 125 cc/min and 86~97 ${\mu}{\textrm}{m}$, respectively. In the case of water spraying on rices, the internal pressure showed 4.9~9.8N/$\textrm{cm}^2$ increase. broken rice ratio decreased, and there was no difference in whiteness. The internal pressure inueased up to two times with the increase of the outlet resistance. Also, the pressure at the upper part of screen was one and half times as high as the pressure at the lower part. In the case of water spraying rate of 150 cc/min, the roller shaft speed of 850 rpm resulted in no difference in whiteness and decrease of 0.3% in broken rice ratio, comparing to the roller shaft speed of 950 rpm.

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Performance Evaluation and Improvement of Medium and Small Scale Rice Polishers(I)-small scale rice polishers- (중.소형 연미기의 성능평가 및 성능개선에 관한 연구(I)-소형 연미기에 대하여-)

  • 정종훈;최영수;권홍관
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1998.06b
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    • pp.206-216
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    • 1998
  • The structural characteristics of small scale rice polisher was analyzed to improve its performance. Spraying characteristic of nozzles used for rice polishing was also analyzed by a machine vision system. The internal pressure of the polishing chamber was measured according to outlet resistance, water spraying , and roller shaft speed. In addition , the performance of the rice polisher was evaluated to improve it in the basis of internal pressure in polishing chamber, whiteness , and broken rice ratio of clean rice according to the operating conditions. Actual nozzle discharge rate and drop size were 125cc/min and 86.97㎛, respectively. In the case of water spraying on rices, the internal pressure showed 4.9-9.8N/㎠ increase, broken rice ration decreased , and there was no difference in whiteness . The internal pressure increased up to two time with the increase of the outlet resistance. Also, the pressure at the upper part of screen was one and half times as high as the pressure at the lower part. In the case of water spraying rate of 150 cc/min, the roller shaft speed of 850 rpm resulted in no difference in whiteness and decrease of 0.3%in broken rice ratio, comparing to the roller shaft speed of 950 rpm.

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Contact Analysis Between Rubber Seal, a Spherical Particle and Coated Steel Surface (시일과 코팅된 스틸면 사이의 구형 입자에 의한 접촉해석)

  • Park, Tae-Jo;Jo, Hyeon-Dong
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.225-230
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    • 2009
  • Seals are very useful machine components in protection of leakage of lubricant or working fluid, and incoming of debris from outside. Various elastomer are widely used as sealing materials and the shaft surfaces are generally coated with high hardness material after heat treatment. It is generally known that the foreign debris and wear particles get stuck into sealing surface, the steel shaft surface can be damaged and worn by mainly abrasive wear. In this paper, using MARC, contact analysis are conducted to show the hard coated steel shaft surface can be fatigue failed by very small elastic particle intervened between seal and steel surface. Variations of contact and von-Mises stress distributions and contact half-widths with interference and coating thickness are presented. The maximum von-Mises stress occurs always in the coating layer or between coated layer/substrate interface. Therefore the coated sealing surface can be fatigued and then failed by very small particles. The results can be used in design of sealing surface and further studies are required.