• 제목/요약/키워드: HOSE

검색결과 309건 처리시간 0.024초

자동차 유압브레이크용 고무호스의 내구성 시험 및 미세손상에 관한 연구 (Durability Test and Micro-Damage Formation of Rubber Hose for Automotive Hydraulic Brake)

  • 곽승범;최낙삼;임영한
    • Composites Research
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    • 제21권1호
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    • pp.40-45
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    • 2008
  • 자동차용 유압브레이크 고무호스 어셈블리 제품은 자동차에 장착되어 실제로 사용 중에 가압, 굽힘, 비틀림, 열하중 등의 복합적인 스트레스를 받는다. 고무호스의 재질은 EPDM(ethylene-propylene diene monomer)고무와 PVA(polyvinyl acetate)섬유 보강층 그리고 중간고무로 NR(natural rubber)고무가 사용되고 있다. 고무호스 어셈블리 제품의 내구성과 파괴 메커니즘을 조사하기 위해 굽힘과 비틀림의 반복하중 사이클 수가 10만, 20만, 30만, 40만, 최종파열 사이클 수까지 되도록 시험하였다. 유압브레이크 고무호스의 초기크랙 발생을 알아보기 위해 제품 시험편을 다이아몬드 휠커터를 이용하여 수직 절단하여 폴리싱한 후 광학현미경과 주사형 전자현미경(SEM)으로 단면을 관찰하였다. 40만 사이클의 피로하중을 받은 시험편을 보면 외면고무와 PVA섬유 사이의 계면을 따라 길이 1mm의 층간분리가 일어났으며, 이러한 손상은 외면고무의 표피층으로 균열을 진전시켜 고무호스를 최종적으로 찢어지게 하는 것이다.

스웨이징 행정에 따른 고압호스의 변형 특성에 관한 연구 (A Study on the Deformation Characteristics of a High-Pressure Hose with respect to the Swaging Strokes)

  • 김병탁;김형제
    • 한국해양공학회지
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    • 제17권4호
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    • pp.37-42
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    • 2003
  • The mechanical components with high-pressure hoses are generally produced by the swaging process. The hoses are composed of the rubber materials and the reinforced braids to support tensile forces. In case they are subjected to high mechanical and thermal loads under severe operating conditions, the oil in hoses can leak at the parts of small clamping forces. In this paper, the deformation characteristics of a fiber-reinforced hose are analyzed with respect to the jaw strokes using the finite element method. The manufacturing process is modeled with a contact problem in consideration of a real situation, and the material properties based on the experimental results are used in the analysis. Examinations of the relationship between the swaging strokes and the deformation behaviors of the hose were made on the basis of the stress and strain values of the hose components. The relations between clamping forces and separating forces are also proposed, in order to estimate clamping forces corresponding to separating forces for the given model.

전투차량 냉각수 호스 분리현상 개선에 관한 연구 (A Study on the Improvement of the Separation Phenomenon of Coolant Hose in the Tracked Combat Vehicle)

  • 강태우;신헌용;류정민;박경철;김재규;이헌기
    • 한국기계가공학회지
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    • 제17권3호
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    • pp.59-64
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    • 2018
  • In general, tracked combat vehicles require excellent output performance of a power unit system to drive on special terrains and in extreme environmental conditions. However, high temperature and pressure are readily applied to the coolant hose in the power unit of the vehicles during high-speed driving under extreme road and weather conditions. These driving conditions can cause the separation phenomenon of the coolant hose in the power unit and consequentially engine overheating during driving. Therefore, a newly designed decompression device for the coolant hose has been proposed and manufactured to solve these problems in the present study. To validate of the newly proposed decompression device, the input and output pressures were measured under the before- and after-improvement conditions using experimental methods for different engine RPMs. In addition, the pre-heater temperature was measured under both conditions. From the experimental results, we expect that the current investigation can help to improve the driving performance of tracked combat vehicles.

자동차용 냉각기 고무호스의 노화거동과 미소경도분석 (Degradation Behavior and Micro-Hardness Analysis of a Coolant Rubber Hose for Automotive Radiator)

  • 곽승범;신세문;신외기;최낙삼
    • 대한기계학회논문집A
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    • 제31권9호
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    • pp.915-923
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    • 2007
  • Rubber hoses for automobile radiators are apt to be degraded and thus failed due to the influence of contacting stresses of air and coolant liquid under thermal and mechanical loadings. The aging behaviors of the skin part of the hoses due to thermo-oxidative and electro-chemical stresses were experimentally analyzed. Through the thermo-oxidative aging test, it was shown that the surface hardness IRHD(International Rubber Hardness Degrees) of the rubber increased with a considerable reduction of failure strain as the aging time and temperature increased. On account of the penetration of coolant liquid into the skin part influenced by the electro-chemical degradation(ECD) test the weight of the rubber hose increased, whereas their failure strain and IRHD hardness decreased. The hardness of the hose in the side of the negative pole was the most deteriorated at the test site of the hose skin just below the coolant surface.

팬티스타킹의 치수규격에 관한 연구 (A Study on the Size Designation of Pantyhose)

  • 이준옥;성화경;최혜선;이경화
    • 한국의류학회지
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    • 제30권5호
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    • pp.779-787
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    • 2006
  • Pantyhose is a close-fitting garment. Consumers are highly sensitive to any progress done in fitting their lower body and increasing comfort. However, pantyhose manufactured in Korea are only one-sized. The purpose of this study is to suggest the size designation of pantyhose, using new human body measurement data which were gained from the Year 2004 SIZE KOREA project. For the purpose of this study, the ISO standards and JIS standards were reviewed and questionnaire was carried out to manufacturers and distribution companies. The results are as follows: First, for a difference with size standards established in 2002, applicable age range was expanded from 15 to 70 year-old women to entirely include persons who wear panty hose. Secondly considering the actual condition that panty hose is producing in single size in most companies due to its elasticity of material, number of size was reduced from five to four. Thirdly basic parts of body which were applied to panty hose are height and hip girth. And size of panty hose is decided by a chart which is composed of height-axis and hip-axis.

튜너 내장 자동차 조향호스의 해석 모델과 실용적 응용 (On the Analytical Model of Automotive Steering Hoses Containing Tuner and Its Practical Application)

  • 이재천;오상흔
    • 유공압시스템학회논문집
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    • 제6권1호
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    • pp.1-9
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    • 2009
  • This study presents an analytical model of an automotive steering hose containing tuner(flexible spiral metal tube) to reduce the ripple pressure induced by steering vane pump. The double-wall side branch composed in a steering hose containing tuner was analogically considered as a filter in a conduit. Specialized test equipment was manufactured for the estimation of speed of sound in a conduit and measurement of amplitude ratio between the propagated ripple pressures of inlet and outlet of the steering hose. Experimental data of entire frequency ranges can be obtained through the test once in short time. The results of three points' measurement method and cross-correlation method to estimate the speeds of sound in a hose, tuner, and side branch respectively reveal that cross-correlation method can be used practically. The results of simulation and experiment were so close, especially in the range of engine idling speed, that the proposed analytical model in this study was validated. Sensitivity analyses and experiments show that longer tuner is preferable, and that the positive-positive composition of the steering hoses containing tuner is superior to others to attenuate ripple pressure.

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녹다운 스트레스에 의한 유압호스 조립체의 가속수명시험에 대한 연구 (A study on the accelerated life test method of hose assemblies by applying Knockdown stress)

  • 고재명;이용범;한성건;유영철;김형의
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2006년도 학술발표대회 논문집
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    • pp.93-100
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    • 2006
  • The failure of hydraulic hose assemblies is caused by the impulse pressure and repetitive motions of bending and stretching (flexing) used at high pressure pipe in the form of bursting Since it takes long time to observe the bursting for life analysis, we can reduce test time by the method of applying the Knockdown stress which is equivalent to 70% of initial bursting pressure on rubber hose assemblies with maintaining the failure mode equally In this study, after scale parameter, shape parameter, and acceleration factor by preforming the impulse pressure test until the hose bursts, and finally analyzed the accelerated life.

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길이 방향 내심 장력재가 있는 유체 충진된 두꺼운 원통셸의 축대칭 진동 해석 (Axisymmetric Vibrations of a Fluid-filled Thick Infinite Cylindrical Shell with Embedded Internal Strength Members)

  • 함일배;신구균;정의봉
    • 소음진동
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    • 제7권3호
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    • pp.411-418
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    • 1997
  • A method to analyze the axisymmetric vibration and the internal pressure of the fluid filled, strength member embedded infinite cylindrical shell under the condition of axial static tension load applied is presented. As an example, the hose wall vibration and the internal pressure variation characteristics of a fluid filled infinite polyurethane hose are analyzed and dicussed, under the effects of the variation of the embedded strength members and the response positions.

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자동차용 브레이크 호스 국산화 개발연구 (Research and development of automotive hydraulic brake hose for domestic production)

  • 이재순;정건화
    • 오토저널
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    • 제6권2호
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    • pp.33-38
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    • 1984
  • Research and development of automotive hydraulic brake hose has been carried out for domestic production. Four different trial products have been developed according to different design factors, and designated as Lot.. 1 through Lot. 4 respectively. Eleven kinds of static and dynamic performance tests have been conducted on each sample product of Lot. number, and the trial product by the Lot. 2 design factors was found to meet all the test specifications. Therefore, the automotive hydraulic brake hose could be localized in Korea.

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Energy Minimization을 이용한 유압 호스의 최적 경로 설계 (Optimization Routing Path Design of Hydraulic Hose Using Energy Minimization)

  • 임호빈;권강;김재정
    • 한국CDE학회논문집
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    • 제17권4호
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    • pp.246-252
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    • 2012
  • The piping route of hydraulic hose is designed with avoiding interferences to surrounding components. However, in a real practice, the piping route is mostly decided with an expert's experiences on site due to the complexity of design. Thus, this paper proposes a design methodology of the optimized route of a hose. We use NURBS representation to describe the piping route, which is possible to be locally modified, and an energy minimization method is applied to avoid interferences to the surroundings. In other words, the NURBS curve describing a piping route is modified to meet the desired positions from minimizing the perturbation of the control points, and the strain energy of the curve is then optimized to make the curve natural. The proposed method is implemented and its feasibility is validated using the commercial CAD software, CATIA V5.