• Title/Summary/Keyword: HAZ

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Cr-Mo鋼 熔接熱影響部의 破壞靭性과 熔接入熱量에 관한 硏究 II

  • 임재규;정세희
    • Journal of Welding and Joining
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    • v.5 no.2
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    • pp.9-16
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    • 1987
  • Post weld heat treatment (PWHT) is carried out to increase the fracture toughness in heat affected zone(HAZ) and remove the residual stress. There occur some problems such as toughness decreement and stress relief cracking(SRC) in the coarse grained HAZ subjected to the effect of tempering treatment. Especially, embitterment of structure directly relates to the mode of fracture and is appeared as the difference of fracture surface, that is, grain boundary failure. Therefore, in this paper, PWHT was carried out under the stress of 0, 10, 20 and $30kg/cm^2$ to simulate residual stress in HAZ welded by heat input of 10, 30 and 40KJ/cm. Applied stress in weld HAZ during PWHT assisted precipitin of over saturated alloying element in the structure, and grain boundary failure according to welding heat input didn't almost appear at the heat input of 10 KJ/cm, but it appeared from being the applied stress of $30kg/cm^2$ at $30KJ/cm and 20kg/mm^2$ at 40KJ/cm.

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Prediction of the Heat-Affected Zone in the Micro Electric Discharge Machining (미세 방전가공에서의 열영향층 예측)

  • Kim T.G.;Min B.K.;Lee S.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.422-425
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    • 2005
  • This study predicts the heat-affected zone (HAZ) after electrical discharge machining. To predict HAZ, the temperature distribution is calculated using FEM. Heat flux is calculated from electrical energy, and it can be assumed Gaussian distribution. Plasma channel expands as time goes. Copper and NAK80 are used as the workpiece material. The depth of HAZ in simulation is determined by temperature distribution. The simulation results were compared with a developed actual single discharge crater. Through investigating the cross section of simulated & actual craters, the depth of HAZ in simulation and experiment are compared. Simulation model can predict the crater shape.

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TMCP 강의 용접열영향부 인성에 관한 연구

  • 신민태;윤중근;김희진
    • Journal of Welding and Joining
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    • v.4 no.3
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    • pp.43-49
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    • 1986
  • Weldability of the TMCP steel manufactured by controlled rolling followed by accelerated cooling process was investigated. For comparison, two other steel plates produced by different manufacturing processes were selected; normalized and controlled rolled. Tandem submerged arc welding with both side one run technique was carried out. The results of this study can be summarized as follows; TMCP steel having the lowest carbon equivalent shows the best combination of mechanical properties, not only in the base metal but also in the heat affected zone. In the HAZ, the accelerated colling effect imarted on the trengthis releved by the weld thermal cycles, and thus the strength of the welded joint decrease substantially accompanied with the fracture in the HAZ. On the other hand, not only the softening but the fine microstructure can preserve the high toughness of TMCP steel in the HAZ.

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A study on surface fatigue crack behavior of SS400 weldment (SS400 용접부의 표면피로균열거동에 관한 연구)

  • 이용복;조남익;박강은
    • Journal of Welding and Joining
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    • v.14 no.2
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    • pp.90-95
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    • 1996
  • In order to investigate characteristics of surface fatigue crack propagation from a pit shaped surface defect which frequently exists around welded joints, SS400 steel with thickness of 12mm, which has been generally used for structure members, was welded with submerged-arc butt type and machined for both surface. An initial surface defect of pit shape with the aspect ratio of 2 was made on the specimen. The initial defect was located at 5 different zones over the weldment : weld metal zone, boundary between weld metal and HAZ, HAZ, boundary between HAZ and base metal. Characteristics of surface fatigue crack propagation from the defect on each region under the same loading condition were investigated and compared.

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Heat Treatment Using a Laser Beam or an Electron Beam (레이저 및 전자빔을 이용한 표면 열처리)

  • 김홍준;최우천;권영각
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.427-432
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    • 1995
  • Surface heat treatment using a laser beam or an electron beam is studied through numerical analyses and experiments. For the surface heat treatment process, a theoretical model is developed to predict the effects of laser beam power, travel speed and properties of a workpiece on the depth and width of the heat affected zone(HAZ). The shape of HAZ and the hardness of heat-treated surface are experimentally obtained using an electron beam. Three materials(SS41, S45C and S55C) are selected as workpiece materials. The hardness of HAZ is increased up to 3 times for materials of a low carbon content. The results of the numerical analysis are compared with those of experiments. The comparison shows that the numerical model predicts larger depths and widths.

Tensile strength of thick plate welded joint with weld HAZ softening for hight heat input welding (대입열 용접에 의한 HAZ연화부를 갖는 극후판 용접이음부의 인장강도 평가)

  • Jang Tae-Won;Nam Seong-Gil;An Gyu-Baek
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.92-93
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    • 2006
  • In recent time there are vigorous requirement for the use of thick steel plate in various industrial fields including shipbuilding industry. Application of TMCP steel plates, especially, is increase progressively. As a welding process for thick steel plate assembly high heat input welding method is used. However, HAZ softening of TMCP steel plates has a possibility to reduce the strength of welded joint. In this study, therefore, tensile strength of TMCP welds had softened HAZ was examined using numerical calculation and experiment.

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Effects of Manganese and Carbon on the HAZ Microstructural Evolution in Titanium Oxide Steel (티타늄 산화물강 열영향부 조직변태에 미치는 망간 및 탄소의 영향)

  • 방국수
    • Journal of Welding and Joining
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    • v.22 no.2
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    • pp.78-84
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    • 2004
  • Effects of manganese and carbon on the HAZ microstructural evolution in 500㎫ grade titanium oxide steels were investigated. Microstructural evolution primarily depends on supercooling. When cooled at 3$^{\circ}C$/s in 0.15%C-1.5%Mn steel, grain boundary and Widmanst tten ferrite formed at 640 and 62$0^{\circ}C$, respectively, followed by competitive formation of acicular ferrite and upper bainite inside of grain at 58$0^{\circ}C$. With an increase of manganese, degree of supercooling increased while critical cooling rate for the formation of gain boundary ferrite decreased. Consequently, the amount of acicular ferrite in HAZ was decreased in 2.0%Mn after initial increase in 1.0 and 1.5%Mn. Therefore, optimum supercooling should be maintained to accelerate acicular ferrite formation in titanium oxide steels. Low carbon steel, 0.11%C-1.5%Mn, showed larger amount of acicular ferrite than higher carbon steel because of effectiveness of diffusionless transformation in low carbon steel.

Effects of Carbon Content on the Weldability of B-Containing $620^{\circ}C$ Grade High Cr Ferritic Cast Steel for Turbine Casing (B 첨가 $620^{\circ}C$급 터빈 케이싱용 고Cr 페라이트계 주강의 용접성에 미치는 탄소함량의 영향)

  • Seo, Won-Chan;Bang, Kook-Soo;Chi, Byung-Ha
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.41-45
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    • 2008
  • Effectsof carbon content on the weldability of B-containing 620 grade high Cr ferritic cast steels were investigated. Cast steel with lower carbon content of 0.07% showed lower HAZ hardness because of the formation of lower carbon martensite in HAZ. It also showed less solidification cracking susceptibility in weld metal because of the formation of delta ferrite. However, hot ductility showed no difference between cast steels with lower and higher carbon contents. Cast steel with lower carbon content showed greater HAZ softening after PWHT in the region heated between AC1 and AC3 because of its higher base metal hardness.

Prediction Model for the Microstructure and Properties in Weld Beat Affected Brine : I. Trends in The Development of Model for the Prediction of Material Properties in the Weld HAZ (용접 열영향부 미세조직 및 재질 예측 모델링 : I. 용접부 재질 예측 모델 기술 개발 연구 동향)

  • Moon Joon-Oh;Lee Chang-Hee
    • Journal of Welding and Joining
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    • v.23 no.4
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    • pp.17-26
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    • 2005
  • HAZ (Heat Affected Zone) which occurs during welding thermal cycle has an important effect on the mechanical properties of the weld metal. So there were many efforts to develop the model which is able to predict the microstructure and mechanical properties in weld HAZ and lots of metallurgical models have reported since early 1940. These models are justifiable based on the reasonable assumption and analytical approach, but they also have limitation by interesting alloying system and assumption in each literature. Therefore, this study summaries the previous models for prediction of properties in weld HAZ. Then several issues to solve for developing the more reliable model were proposed.

Characterization of Creep-Fatigue Crack Growth Behavior for HAZ Crack Using {TEX}$C_{t}${/TEX} ($C_t$를 사용한 용접열영향부 균열의 크리프-피로 균열성장거동 특성화)

  • 백운봉;서창민;윤기봉
    • Journal of Welding and Joining
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    • v.18 no.6
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    • pp.89-95
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    • 2000
  • Creep-fatigue crack growth behavior at the heat affected zone of 1Cr-0.5Mo steel weldment has been experimentally studied. Load hold times of the tests for trapezoidal fatigue waveshapes were varied among 0, 30, 300 and 3,600 seconds. Time-dependent crack growth rates were characterized by the {TEX}$C_{t}${/TEX} estimated with the equation proposed by the previous finite element analysis work. It was concluded that the {TEX}$C_{t}${/TEX} values calculated from the properties of parent metal were quite comparable to the accurate {TEX}$C_{t}${/TEX} values calculated from both of weld and parent metals. Scatter of data was claimed due to the difference of exact location of the cracks in HAZ. The cracks have a tendency to change their path from the original location eventually to the relatively soft HAZ(ie, near-FGHAZ region, fine grained heat affected zone).

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