• Journal of the Korean Ceramic Society
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• v.34 no.1
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• pp.70-78
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• 1997

3Y-TZP/SUS316 Functionally Graded Material (FGM) was fabricated by slip casting method. Alumina mold was used to overcome problems of gypsum mold in slip casting process, and the optimal dispersion con-ditions of 3Y-TZP/SUS316 binary slurries was determined using electrokinetic sonic amplitude and a viscometer, and observing sedimentation behavior. The properties of the specimens casted by gypsum mold and alumina mold were compared in terms of changes in shrinkage rate, drying and sintering conditions, and microstructure. It was found that the specimens obtaine from the alumina mold showed a clean surface, easier thickness control of each layer, and higher productivity. Especially, no degradation was observed in the SUS316 prepared using alumina mold. Thus it is desirable to use porous alumina mold rather than gyp-sum mold for the slip casting of 3Y-TZP/SUS316-FGM.

• Journal of the Korean Ceramic Society
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• v.36 no.1
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• pp.89-96
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• 1999

Manufacturing conditions of the porous alumina mold were established to overcome various limits of the gypsum mold. For the preparations of the porous alumina mold, an activated charcoal was added to the Al2O3 with the wt% variation and then mixed. The binary slurry was study dispersed based on the examination of the ESA and rheological behaviro. The cylinder type alumina mold was cast in the gyspum mold and characterized by the shrinkage rate at the variable sintering temperature and the resistance against wear. It was proper to make a sintering of the Al2O3 by the surface diffusion which was non-shrinkage sintering mechansim, and intergranular neck growed stronger while sintering was being made. We studied a sintering by three categories; 1) thermodynamic method below 1,000$^{\circ}C$, 2) kinetic method above 1,000$^{\circ}C$ and 3) combined method. In the results of the respective works, combined method was superiro to the others. The prepared Al2O3 mold had relatively high strength, low drying rate, the resistance against the acid or base and good casting behavior.

• Journal of the Architectural Institute of Korea Structure & Construction
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• v.35 no.10
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• pp.143-153
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• 2019

In this study, a full scale 3-axes shake table test for M-bar and T-bar type ceilings commonly used in the country was conducted. Through damage inspection during the test, seismic performance of ceilings according to variables, such as clearance between wall mold and ceiling as well as existence of facilities, was evaluated. A test frame consisted of square hollow section members was used for the shake table test. The experimental method was performed as a fragility test using required response spectrum described in ICC-ES AC156. In the case of architectural nonstructural component that contain ceilings, it mainly is evaluated the performance by post-test visual inspection. For the evaluation of seismic performance of ceilings, this study classified and defined damaged items for targeted ceiling system referring to illustrative damage according to nonstructural performance levels accordance with ASCE 41 and previous studies. And proposed illustrative damage items classification was utilized to compare the degree of the damage according to experimental variables. The experiment results confirmed that differences in boundary conditions due to the clearance at wall mold and the installation of facilities had a significant effect on the seismic performance of the ceiling.

• Journal of the Korea Convergence Society
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• v.12 no.3
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• pp.141-149
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• 2021

3D printers, which emerged in the late 20th century, have become a key part of the fourth industrial revolution in the 21st century. Although 3D printers, the key equipment of the maker movement and the starting point of the new cottage industry in the 21st century, still reveal the limitations of mass production with low output speed and limited filament materials, the use of 3D printers by ceramic craftsmen has recently increased exponentially. However, as part of a way to overcome the discord between craftsmanship and the new technology, which has been repeated over and over in the past in craft history, the study focused on the 'plaster mold casting' technique using 3D printers. Therefore, after analyzing casting techniques of Tony Hansen, Webe van Gansbeck, Jade Crompton, and Ryu Hee-do, the potters who actively developed gypsum techniques in the world's ceramic crafts field and applied them to their own designs, I tried to find the point of convergence between 3D printers and ceramic crafts by presenting examples of effective 3D modeling methods and optimal slip casting methods using 3D printers.

• The Journal of Advanced Prosthodontics
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• v.2 no.3
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• pp.65-70
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• 2010

Large oro-facial defects result from cancer treatment consequences in serious functional as well as cosmetic deformities. Acceptable cosmetic results usually can be obtained with a facial prosthesis. However, retention of a large facial prosthesis can be challenging because of its size and weight. This article describes prosthetic rehabilitation of a 57-year-old man having a right lateral mid-facial defect with intraoral-extraoral combination prosthesis. A modified technique to fabricate a hollow substructure in heat-polymerizing polymethyl-methacrylate to support silicone facial prosthesis was illustrated. The resultant facial prosthesis was structurally durable and light in weight facilitating the retention with magnets satisfactorily. This technique is advantageous as there is no need to fabricate the whole prosthesis again in case of damage of the silicone layer because the outer silicone layer can be removed and re-packed on the substructure if the gypsum-mold is preserved.

• Proceedings of the Korean Geotechical Society Conference
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• 2006.03a
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• pp.153-160
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• 2006

In this study, the change of getechnical properties of sand due to cementation was investigated by undrained triaxial test of isotropicallv consolidated sample. For inducing the cementation, $5\sim20%$(sand weight) gypsum were included in the sand and cured in the mold under the overburden pressure 55kPa. The yielding strength and stiffness of cemented sand were increased and also the aspects of effective pore water pressure were changed as the degree of cementation and the relative density. Generally the degree of cementation exerted more influence on the behavior of cemented sand than the relative density.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.26 no.3C
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• pp.181-190
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• 2006

The behavior of artificially cemented sands were investigated by undrained triaxial test of isotropically consolidated sample. The cementation were induced by gypsum that is generally used for the aitificial cementation of sands. The gypsum of 5~20%(sand weight) were included in the sand and cured in the mold under the overburden pressure 55kPa. The yielding strength and stiffness of cemented sand were increased as the degree of cementation. And the dilation of sand was restricted by the cementation bonds, but after breakage of the bonds, it was increased more abrupt than the uncemented sands. The effective stress path showed that the aspects of effective pore water pressure were changed as the degree of cementation and the relative density. The effective stress ratio of cemented sand in the phase transformation line and the failure line were changed by the cementation. Generally the behavior of cemented sand more influenced by the degree of cementation than the relative density.

• Journal of Technologic Dentistry
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• v.35 no.1
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• pp.57-64
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• 2013

Purpose: Waste parts of zirconia blocks and powders were remained after CAD/CAM process. In order to make these residual zirconia fit for practical use, zirconia single cores were produced by drain casting process. Methods: Remained zirconia blocks were reduced to powders with zirconia mortar, and screened with 180 mesh sieve. Zirconia slip was prepared from waste parts of zirconia by ball milling. Plaster molds for forming cores by slip casting were also prepared. Formed cores were removed from mold after partial drying. Dried cores were biscuit fired at $1,100^{\circ}C$ for 1hour. Biscuit fired cores were treated with tools to control the fitness and thickness. Finished cores were $2^{nd}$ fired at $1,500^{\circ}C$ for 1hour. Microstructure of cross section of core was observed by SEM. Results: When mill pot was filled with 100g of zirconia and alumina mixed powder, 300g of zirconia ball, and 180g of distilled water, the optimum slip for drain casting was obtained. Gypsum plaster for ceramic forming was more suitable then yellow stone plaster for casting process. SEM photograph showed the microstructure of fully dense with uniform grain size of zirconia and well dispersed alumina grains into the zirconia matrix. Conclusion: Zirconia single cores were produced by drain casting process. Drain casting is useful process to make these residual zirconia fit for practical use. Further study will be focused on the preparation of the bridge type cores by casting.

• Journal of the Korean Ceramic Society
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• v.49 no.6
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• pp.592-600
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• 2012

Conventional methods for preparing ceramic bodies, such as cold isostatic pressing, gypsum-mold slip casting, and filter pressing are not completely suitable for fabricating large and thick ceramic plates owing to disadvantages of these processes, such as the high cost of the equipment, the formation of density gradients, and differential shrinkage during drying. These problems can be avoided by employing a pressure-vacuum hybrid slip casting approach that considers not only by the compression of the aqueous slip in the casting room (pressure slip casting) but also the vacuum sucking of the dispersion medium (water) around the mold (vacuum slip casting). We prepared the alumina formed bodies by means of pressure-vacuum hybrid slip casting with stepwise pressure loading up to 0.5 MPa using a slip consisting of 40 vol% solid, 0.6 wt% APC, 1 wt% PEG, and 1 wt% PVA. After drying the green body at $30^{\circ}C$ and 80% RH, the green density of the alumina bodies was about 56% RD. The sintered density of an alumina plate created by means of sintering at $1650^{\circ}C$ for 4 h exceeded 99.8%.This method enabled us to fabricate a $110{\times}110{\times}20$ mm alumina plate without cracks and with a homogeneous density, thus demonstrating the possibility of extending the method to the fabrication of other ceramic products.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.32 no.1
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• pp.25-32
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• 2022

Investment casting is a production method commonly used to manufacture precision equipment, medical fields, and accessories, and has continued to develop through the modernization of equipment and high quality of materials, and its scope of use has been expanded. The purpose of this study is to minimize the defect rate by deriving structural improvement and standardization of mold temperature, which are key elements of the investment casting process, to minimize the defect rate. The scope of the study is limited to jewelry manufacturing casting processes suitable for understanding the structure and principles of small gate, and an experimental research is to be conducted by using soft Wax, gypsum powder, and 14 K gold as research materials. According to the results, the most appropriate casting standard temperature for the casting pattern of Alloy 14 k was the lowest turbulence at 980℃ flask temperature of 550℃, so good products could be produced. As a future task of this study, detailed studies are needed to data the structure and system temperature of small gate, reduce production defects in the field, and provide data for excellent investment casting competitiveness.