• 전기학회논문지P
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• 제57권4호
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• pp.408-411
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• 2008

As to this research is new structure of the semiconductor substrate heating apparatus. The fast thermoresponsive according to the direct heating structure of the heating plate layer adhering closely to the floor side of a substrate and the fast heat loss minimization can be accomplished. Moreover, the contact area of the sheath heater, which is the heating plate layer built-in heating apparatus, is increased, so that it has more heating valid area. For this, it adheres closely to the substrate, in which the photosensitive film is coated and the heating plate layer, adhering closely to the floor side of a substrate the mica layer which adheres closely to the floor side of the upper heating plate layer in order to minimize an insulation and heat loss, and the lower part of the mica layer and it is comprised of the floor plate layer. The heating plate layer forms the continued groove portion over the floor side whole. The sheath heater for heating a substrate is inserted with the groove portion and the heating plate layer is comprised. It is confirmed that by using the new substrate heating structure, the temperature change of the heating plate against the time is observed. Then, there is the electric power saving effect of about 40% in comparison with the existing method.

• Journal of Welding and Joining
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• 제33권5호
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• pp.35-40
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• 2015

Characterization of microstructures and mechanical properties of 83mm thickness EH36-TM welds produced by the combined flux cored arc (FCA) and electro gas (EG) welding processes has been studied with the two different groove conditions, single-V (SV) and double-V (DV) bevels. The welding consumables used for FCA and EG welding processes were ASME/AWS A5.29 (E81T1-K2) and A5.26 (EG72T), respectively. Experimental results showed that all the mechanical properties of welds such as tensile property, CVN toughness and Vickers hardness met IACS requirements. The tensile strength of EG welded plates were reduced by approximately 4% (DV: 3.8%, SV: 4.2%) compared to the base metal. The hardness value of SV-beveled weld metal was slightly lower than that of DV-beveled one. There were no significant differences as per welding groove conditions except for the weld metal. In addition, at the fusion line, the toughness of SV condition was 20J lower and the weld metal was 40J lower than DV condition, respectively. On the basis of microstructural analysis, grain boundary ferrite (GBF) structures for SV condition were 2 times higher volume fraction than for DV condition and their packet sizes were coarsened to almost double. It was thus suggested that the GBF volume fractions and packet sizes in the weld metal of EH36-TM steel plates are the most important factors affecting the mechanical properties of the combined FCA and EG welded joint. Nevertheless, all the results of welds with both DV and SV conditions were found to be excellent.

• 한국기계가공학회지
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• 제17권4호
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• pp.169-176
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• 2018

Removal of angular deformation induced during the welding of butt joints in thick steel plates needs expert skill and is costly. To reduce deformation, proper joint designs are studied with a prediction of deformation prior to welding. However, as the thickness of a plate increases, a predictive analysis of the welding process is more difficult, especially if there is an increase in the number of welding passes in the joint. In this study, a numerical model with the finite element method (FEM) was developed to analyze the angular deformation in the multi-pass welding of butt joints of plates made of AH32 steel that had a thickness of up to 100 mm. A series of numerical simulations were then performed based on the developed model to predict the deformations for thick plates. With the results obtained by the analyses, this study suggested optimal X-shape grooves for the butt joints of thick plates to minimize the angular deformation. As the thickness of the plate increased to 100 mm, the ratio of the depth of the front-side groove to that of the back-side groove should be gradually increased to nearly 1:3.

• 한국해양공학회지
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• 제13권3호통권33호
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• pp.68-76
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• 1999

The welding residual stresses produced by the welding frequently caused a crack and promote stress corrosion etc. in HAZ(heat affected zone) contained with external load and weakness of material. Therefore, PWHT(post welding heat treatment) is widely used to reduce wekdubg residuss, to relax hardening of heat affected zone and to get rid of impurity. In this study, in order to define the effect on shappes of T-welded joint, during the post welding heat treatment, we have carried out numerical analyses on the several test pieces by using computer program which was based on thermal-elasto-plato-plasto-creep theories for the study. The main results obtained form this study is as follows: 1) The mechanical difference for change the thickness of plate and groove angle did not appear. 2) The distribution modes of welding residual stresses are same on the all test specimens during the post welding heat treatment. 3) In a mecharical point of view, minimum groove groove angle($40^{circ}$) is more suitable than maximum groove angle($60^{circ}$). 4) Therefore, it is appropriate to minimize the size of groove shape in strength and safety.

• 소성∙가공
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• 제27권5호
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• pp.289-295
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• 2018

The profile ring rolling process can realize various ring shapes unlike conventional rectangular cross-sectional ring products. In this paper, the defective groove in the bottom surface of L-shaped ring products was analyzed. Grooves are generated by non-uniform external forces due to profile main roll and initial blank shape. Process parameters such as the motion of dies and working temperature were determined. Mechanism of groove formation was analyzed by FE simulation on the basis of local external forces acting on the blank. Analysis results were similar to the groove actually occurring in the production line. Based on results of the analysis, two solutions were proposed for the groove. The position of the base plate supporting the blank was adjusted and edge length of the main roll was extended to suppress growth of grooves. It has been verified that groove was improved by applying two proposed methods in the shop-floor.

• Tribology and Lubricants
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• 제30권5호
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• pp.265-270
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• 2014

Frictional heat greatly influences the friction behaviors during clutch engagement. Therefore, the engagement of a wet or dry clutch is frequently not under control by the frictional heat. In a wet clutch, the frictional temperature also specially needs to be controlled, and in many cases, the clutch material is selected to prevent a temperature rise from the friction between friction pad and separator. However, only the selection of the clutch material cannot ensure sufficient control of the temperature rise by the friction. The groove pattern on a friction pad is designed for more flow rates of transmission fluid between the contact gap of clutch pad and separator for the cooling effect. In this work, grove patterns are designed for more flow rates out of the contact gap between friction pad and separator plate. Selected groove design shows the improvement flow rates of transmission fluid through both inner and outer radius, where most of the transmission fluid flows through the outer radius when the clutch is engaged due to the centrifugal force in conventional wet clutch groove. Several comparisons of the amounts of frictional heat generated on clutch pads are made in order to verify the decrease of the temperature rise according to the flow rates along the groove patterns.

• Tribology and Lubricants
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• 제16권2호
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• pp.138-143
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• 2000

The sealing performance of an elastomeric O-ring seal with a temperature gradient has been analyzed for the contact stress behaviors that develop between the O-ring seal and the housing surfaces with which it comes into contact in the dovetail groove. The leakage of an O-ring seal will occur when the pressure differential across the seal just exceeds the initial peak contact stress. The contact stress behaviors that develop in compressed O-rings, in common case of restrained geometry (grooved), are investigated using the finite element method. The FE analysis includes material hyperelasticity and axisymmetry The computed FEM results show that the contact stress behaviors are related to a compression rate and a temperature gradient between the vacuum chamber with a dovetail groove and the contacting plate with a cooling jacket.

• Journal of Advanced Marine Engineering and Technology
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• 제37권4호
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• pp.316-323
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• 2013

평판형 태양열 집열기의 성능을 향상시키기 위하여 다양한 형태의 형상과 크기의 인공 거칠기가 가장 일반적이고 효과적으로 사용된다. 본 연구에서는 다양한 형상의 립을 삽입한 사각 채널에서의 열전달 특성 및 압력강하에 대하여 수치해석을 수행하였다. 사각 채널의 윗 평판에 일정한 열유속을 가하였다. 삽입된 립의 형상은 rib $90^{\circ}$, groove $90^{\circ}$, groove $60^{\circ}$, baffle $90^{\circ}$, baffle $60^{\circ}$, wave $90^{\circ}$, wave $60^{\circ}$ 모델이다. 작동유체는 공기이며 Reynolds 수는 3200~17800의 범위이다. 다양한 형태의 립 형상에 따른 시스템의 성능을 예측하기 위하여 Nusselt 수와 마찰인자를 고찰하였다. 모든 형태의 립에서 속도가 증가할수록 Nusselt 수와 압력강하는 증가하였다. 열전달 향상과 압력강하가 가장 높은 모델은 baffle $90^{\circ}$ 모델이지만, 열전달 특성과 압력강하를 고려하여 나타낸 성능계수에서는 groove $60^{\circ}$ 모델이 가장 크게 나왔다. 따라서 평판형 태양열 집열기에서는 열전달 향상과 압력강하를 항상 동시에 고려한 설계가 필요하다.

• Nuclear Engineering and Technology
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• 제56권2호
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• pp.506-519
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• 2024

To simulate the verification process using materials from a decommissioned reactor, a mock-up of the bottom-mounted instrument nozzle in the Kori 1 reactor, where the nozzle was attached to a plate by J-groove dissimilar metal welding, was fabricated. The mock-up distortion was quantified by measuring the plate surface displacement after welding. The residual stresses formed on the support plate surface and the inner surface of the nozzle were then analyzed using the hole-drilling method, contour method, and neutron diffraction. Welding simulations were performed using a 3D finite element method to validate the measured results. The measured and computed stress distributions on the support plate exhibited reasonable agreement. Conversely, the stresses on the inside of the nozzle were found to have an indisputable difference in the contour method and neutron diffraction measurements, which demonstrated strong tensile and compressive hoop stresses, respectively. The possible origins of such differences were investigated and we have provided some suggestions for a precise evaluation in the simulation. This study is expected to be useful in future research on decommissioned reactors.

• 수산해양기술연구
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• 제19권1호
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• pp.51-56
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• 1983

경계요소법에 의하여 U자형 홈(groove)을 가진 평판이 측면 분포하중을 받을 때 끝부에 위치할 원형 Hole의 최적 위치의 해석을 행하고 동일한 모델(model)에 대하여 실험결과를 비교하여 다음과 같은 결론을 얻게 되었다. 1. 원형 Hole이 U자형 홈(groove)에 가까이 접근하게 됨에 따라 초기의 원형 Hole은 c.-c.선에 수직방향이 그 장축이 되는 타원형으로 변화됨을 알 수 있다. 2. 원형 Hole이 U-groove에 접근함에 따라 Hole 과 Groove 사이의 Neck부는 그 횡단면응력이 인장 및 압축이 동시에 존재하다가 점점 전체가 인장역이 됨을 알 수 있다. 3. 원형 Hole이 Groove에 접근함에 따라 판재경계와 Hole 사이의 목(neck)부분은 계속적인 압축상태를 유지한다. 4. U-groove쪽의 Neck area의 응력분포는 그 최대응력치가 Hole로 접근함에 따라 가속적으로 증가하고 Hole의 찌그러짐(distortion)의 방지를 위한 Hole의 최적중심의 위치는 Neck부의 Hole 측면의 압축응력치가 0이 되지 않는 범위가 한계임을 알 수 있다.