• 한국생산제조학회지
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• 제19권6호
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• pp.760-767
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• 2010

Even though a flexible disk grinding process was often applied to enhance the product quality, it produced non-flat zone in the beginning and the exit (end) area. Since latter area is susceptible to poor product quality with burn mark, careful analysis is required to cope with such degradation. The flexible disk grinding exit stage was analyzed for workpiece length, wheel speed, depth of cut and feed. The exit stage qualities defined as exit stage ratio and exit stage angle or slope was characterized. A neural network application results reveled that exit stage characteristics was predicted more accurately without workpiece dimension with minimum error of 1.3%.

• 한국공작기계학회논문집
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• 제14권5호
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• pp.1-6
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• 2005

Machining is a one of the broadly used manufacturing process to produce the parts, products and various molds and dies. The environmental impact due to aerosol generation via atomization process is a major concern associated with environmental consciousness. This paper presents the experimental results to analyze the characteristics of cutting fluid aerosol generation in grinding process. Experimental results show that the generated fine aerosol which particle size less than 10micron appears near worker's breath zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This quantitative analysis can be provided the basic knowledge f3r further research for environmentally conscious machining technology developments.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2005년도 춘계학술대회 논문집
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• pp.282-287
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• 2005

This paper presents the experimental results to analyze the characteristics of cutting fluid aerosol generation in grinding process. Machining is a one of the broad manufacturing process to produce the parts, products and various molds and dies. The environmental impact due to aerosol generation via atomization process is a major concern associated with environmental consciousness. Experimental results show that the generated fine aerosol which particle size less than 10 micron appears near worker's breath zone under given operational conditions. The aerosol concentration is much higher enough to affect human health risk with its generated aerosol quantities. This qualitative analysis can be provided the basic knowledge for further research for environmentally conscious machining technology developments.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 금형가공 심포지엄
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• pp.43-53
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• 1998

Heat - affected zones degenerated in cold forging die have been investigated to improve the tool life. There are many cases of heat-affected zone which are degenerated in manufacturing die and using the cold forging process. In order to define amounts of grinding inmanufacturing the toolfor cold forging, we have investigated the hardness and microstructure of surface layer after EDM. Considering the results of T.R.S. and compression test, it is likely that mechanical properties of tool have been decreased sharply if the heat-affected zones degenerated by EDM were not machined properly. also analyzed the tool surfac which is fractured during the cold forging. According to the microstructures and hardness distribution, surface of many tools have been degenerated in cold forging and fractured due to the heat-affected zone.

• 대한기계학회논문집A
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• 제28권8호
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• pp.1221-1228
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• 2004

The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to $30\%$ of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis and makes the estimation for safety of vertical roller mill.

• 소성∙가공
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• 제15권8호
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• pp.539-543
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• 2006

Experimental studies are carried out in order to investigate the effects of heat treatment on the surface machined by W-EDM. In this work, two ways of heat treatment after W-EDM are considered. As a comparison, the machined surface by a traditional method such as milling/grinding is also considered. Thereby, specimens are prepared by four different machining methods. Those are (1) milling and then grinding, (2) wire-cut electric discharge machining (W-EDM), and (3) low temperature heat treatment or (4) high temperature heat treatment after W-EDM. The resulting surface roughness are measured and the changes of surface microstructures are investigated using the scanning electron microscope (SEM) with energy dispersive X-ray spectrometer (EDS). In general, heat treatment after W-EDM result in smoother surface and better chemical composition at the machined surface. Especially, high temperature tempering could remove defects in the thermally affected zone, which cause an overall deterioration of the surface machined by W-EDM.

• 한국재료학회지
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• 제31권5호
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• pp.286-295
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• 2021

This study attempts to find optimal conditions of the friction coefficient using a discrete element method (DEM) simulation with various friction coefficient conditions and three different grinding media with various ball sizes in a traditional ball mill (TBM). Using ball motion of the DEM simulation are obtained using the optimal friction coefficient compared with actual motion; photographs are taken by the digital camera and the snapshot images are analyzed. In the simulation, the rotation speed of the mill, the materials and velocity of the grinding media, and the friction coefficient between the balls and the wall of the pot are fixed as the actual experimental conditions. We observe the velocity according to the friction coefficient from the DEM simulation. The friction coefficient is found to increase with the velocity. Milling experiments using a traditional ball mill with the same experimental conditions as those of the DEM simulation are conducted to verify the simulated results. In addition, particle morphology change of copper powder is investigated and analyzed using scanning electron microscopy (SEM) for the milling experiment.

• 지질공학
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• 제18권2호
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• pp.145-152
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• 2008

단층의 내부 구조가 잘 구분되는 하나의 단층핵이 경주시 양북면 용당리 부근 작은 계곡에 인접하여 노출되어 있다. 단층핵의 중앙에는 약 25 cm두께의 단층비지대가 놓여 있으며 색깔에 의해 청회색 비지대와 녹황색 비지대로 구분된다. 현미경하에서 비지들은 옛 비지편, 석영, 장석, 철광물 등의 반상쇄편으로 구성되며 기질은 점토광물이 풍부하고 점토광물은 선택정렬하며 P엽리를 잘 발달시킨다. 청회색 비지와 녹황색 비지의 차이점은 녹황색 비지가 청회색 비지에 비해 점토광물이 훨씬 풍부하고, 반상쇄편의 수와 크기가 적으며, 철광물 또한 매우 풍부하고 철광물의 종류는 청회색 비지대에서 대부분 황철석인데 반해 주로 적철석으로 이루어진다. 이 적철석은 청회색 비지 형성 단층작용 시에 유입된 열수가 청회색비지대에 황철석을 침전시킬 동안 녹황색 비지대에는 기존의 황철석을 변질시켜 적철석을 형성한 것으로 생각된다. 단층핵 내 청회색 비지대와 녹황색 비지대는 점진적인 단층대 발달 단계를 거쳐 형성된 것으로 생각된다. 첫째 단계에서는 이른 단층작용이 시작되고 이에 수반되어 손상대가 생성되었다. 두 번째 단계는 손상대에서 반복적인 단열작용으로 각력대가 형성되었다. 세 번째 단계에서는 입자 마모와 연마작용이 활발하게 일어나며 녹황색 비지대가 발달하였다. 네 번째 단계에서 변형작용은 단층핵의 중심에서 옛 비지대(녹황색 비지대)가 변형경화로 비활동적으로 남을 때 단층핵의 연변을 향하여 새로운 비지대인 청회색 비지대가 생성되어 녹황색 비지대에 인접하여 부가되었으며 이로 인해 단층핵 내 비지대는 더 큰 폭으로 성장하였다. 비지대 내에서 청회색 비지대 생성 후 변형작용은 반상쇄편의 내부 파쇄작용과 혼합면열구조의 발달로 비지대 내 큰 변형이 수용되었다.

• 대한치과의사협회지
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• 제25권7호통권218호
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• pp.657-664
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• 1987

The purpose of this article is to report a case of internal derangement of TMJ which was successfully managed with surgical and occlusal treatment. The Obtained results were summarized as follow: 1. The patient surgically operated via high condylectomy with meniscoplasty to correct anteriorly displaced meniscus. 2. During operation, the junction area of bilamina zone and meniscus was easily identified and resected using microscopy. 3. The mandible was relocated into therapeutic position with occlusal splint. 4. The occlusal rehabilitation with selective grinding and prosthodontic treatment was done so that the new patient's intercuspal position should correspond to the therapeutic position.

• 한국철도학회논문집
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• 제9권4호
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• pp.371-378
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• 2006

This study investigates the effects of the material properties and the fatigue behaviors in the SM490A material butt weld specimens due to the heat-treatment and the grinding. In the fatigue behavior, the heat-treatment affects the fatigue life. The S-N curves of both matrix specimen and butt weld specimen are reversed at some cycle by the existence or nonexistence of heat-treatment. The grinding on the bead makes the fatigue limit decrease in the all specimens. But the reinforcement removed, the fatigue limit increases at the high cycle. Also, this study investigates the fatigue life estimation by examining butt weld bead profiles. The butt weld beads, which are welded by semi-robot method, have non-uniform bead profiles described by $\theta,\;\rho$ and h. The stress concentration factors $K_t$, are changed by each different $\theta,\;\rho$ and h from 1.395 to 2.863. Hence, the sensitivity of $K_t$ is changed by each $\theta,\;\rho$ and h. As $\theta$ becomes lower and $\rho$ and h become higher, $K_t$ increases. The fatigue life can he estimated very closely for the AAY specimens without residual stress using only butt weld bead profiles. But, fur the AAN specimens with residual stress, the fatigue life must be estimated by considering both the weld bead profiles and the residual stress data.