• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.163-169
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• 2003

The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis

• 한국정밀공학회지
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• 제21권8호
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• pp.97-105
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• 2004

The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers and the centrifugal force by rotation of table. It demands $4{\times}10^7$ expense of life but has $4{\times}10^6~-8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller The repair expense fur it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner of vertical roller mill using HDM and fatigue analysis

• 대한기계학회논문집A
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• 제28권8호
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• pp.1221-1228
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• 2004

The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to $30\%$ of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis and makes the estimation for safety of vertical roller mill.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.1130-1135
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• 2004

The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Vertical roller mill is subjected to the cyclic bending stress by rollers load. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance. Therefore, this study shows optimal design for vertical roller mill using DOE and neural network.

• 대한기계학회논문집A
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• 제34권7호
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• pp.813-820
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• 2010

포틀랜드 시멘트용 분쇄기는 독일과 일본 등 선진국에서 도입된 고가의 대형 기계이다. 따라서 이에 대한 체계적 정비 및 보수가 원활히 진행되어야 포틀랜드 시멘트의 생산설비에 대한 안정성을 확보할 수 있다. 한편 국내에 도입된 수직형 롤러 분쇄기는 포틀랜드 시멘트의 원료인 석회석의 시간당 생산량이 5.5MN이나 되는 세계 최대 규모의 분쇄기로서 설계 수명이 $4{\times}10^{7%}$사이클 정도이나 대략 $4{\times}10^6\;{\sim}\;8{\times}10^6$ 사이클 정도에서 파괴되고 있어 계획 예방 정비에 대한 어려움이 있으며, 수직형 롤러 분쇄기의 보수비용을 절감하기 위하여 롤러 분쇄기에 대한 효과적인 재설계가 필요한 실정이다. 따라서 본 연구에서는 확률론적인 절차가 내재되어 있어 불확실성을 다룰 수 있고, 대량의 복잡한 비선형적인 관계도 단순화의 과정 없이 연관 관계를 자체 조직화할 수 있는 인간의 뇌와 가장 유사한 병렬연산모델인 신경회로망을 수직형 롤러 분쇄기에 적용하여 최적설계를 수행하였다.

• 대한기계학회논문집A
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• 제31권12호
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• pp.1214-1220
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• 2007

The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

• 한국식품영양과학회지
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• 제38권8호
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• pp.1076-1083
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• 2009

국내 소규모 쌀 가공 산업현장에서 적용될 수 있는 쌀가루의 습식제분방법을 모색하고자 수침시간(3, 6, 9 및 12 hr)을 달리한 세 가지 제분방법에 의해 제조된 쌀가루의 이화학적 특성을 비교분석하였다. 사용된 제분방법은 roller mill, pin mill 그리고 roller & pin mills 등 세 가지이다. 모든 제분기에서 수침시간이 증가할수록 미세입도 분포율이 상승하였다. 쌀가루의 미세 정도는 roller mill의 쌀가루가 가장 거칠었고 roller & pin mills는 중간정도, pin mill의 쌀가루가 가장 미세하였다. 조단백질, 조지방, 조회분은 수침시간 증가에 따라 감소하였다. 조단백질 함량은 pin mill 9, 12시간 수침에서 각각 7.66%와 7.58%로 낮게 나타났다. 수침시간 증가에 따라 L값은 증가하였고, a, b값은 감소하였다. 손상전분은 수침초기 roller mill에서 낮았으나 수침시간이 증가하면서 pin mill이 낮아져 수침 12시간에는 roller mill과 유사하였다. 그러나 roller mill & pin mills는 모든 수침시간에서 유의적으로 높은 손상전분을 나타내었다. 아밀로오스 함량은 수침시간이 증가할수록 증가하였고, 미세입도 분포율이 높은 pin mill과 roller & pin mills에서 높았다. 물 결합 능력은 쌀가루가 미세하여질수록 높게 나타났고, 손상전분이 많은 roller & pin mills에서 가장 높게 나타났다. 용해도와 팽윤력은 수침시간 증가에 따라 사용한 제분기 모두에서 지속적으로 상승하였으며, 특히 pin mill에서 용해도와 팽윤력 모두 비교적 높은 값을 나타내었다. 또한 미세구조 관찰시 수침시간 증가에 따라 pin mill 사용 시 미세한 쌀가루의 분포를 나타내었다. 이러한 결과로부터 습식제분과정 중 쌀의 수침시간과 사용한 제분기에 따라 쌀가루의 이화학적 특성 변화가 많으며, 소규모 산업현장에서 손상전분이 낮은 미세한 쌀가루를 제조하려면 충분한 수침을 통한 pin mill의 사용이 가장 적합하리라 생각된다.

• Design & Manufacturing
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• 제8권1호
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• pp.35-39
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• 2014

Window roller housings are durable because high-quality source materials such as stainless steel is used in making them. After a series of precise structure analysis, their design is optimized. They are subject to repetitive driving tests of more 100,000 times, durability tests, impact resistance tests, corrosion tests and others. For a long time, gaps often occur in press molded products owing to serious squareness deformation and flatness deformation of them. Severe burrs in press molded products require frequent grinding, which leads to short life cycle and rough or unreliable movement of assembled roller housing, which, in turn, causes product defects. This study focuses on developing measures to resolve existing defects and to improve lifespan of dies by designing and making a window roller shearing die.

• 한국정밀공학회지
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• 제13권5호
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• pp.60-66
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• 1996

Precision of bearing race is very important to maintain the clearance between ball and inner race. In internal grinding of bearing race, its roundness is dependent on shoe wear, accuracy of jig, dressing method and grinding conditions. In this study, the characteristics of shoe wear and eccentricity of workpiece were investigated experimentally. When wear of fornt shoe wear reaches at 100.mu. m and that of rear shoe reaches at 114 .mu. m, eccentricity of inner race is increased to 1.4 .mu. m. Roundness of race is mainly related to wear of rear shoe and ring type shoe is recommended to improve roundness of race.

• 한국기계가공학회지
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• 제11권5호
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• pp.60-67
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• 2012

In the study, the effect grinding condition on the workpiece arithmetical average roughness(Ra) to 10 steps leading to cutting each section with the spindle rotational speed 8000rpm and feed rate 150mm/min of grinding in GC(green silicon carbide) grinding processing after heat treatment and non heat treatment of SCM415 material. Also the following conclusions were obtained analysis of stress distribution displacement and finite elements method(FEM) on assemble parts with 3+2 axis simultaneous control through grinding and gave a load 11kg on ATC arm both sides gave a load of 11kg. For the centerline average roughness(Ra) in the heat and non-heat treatment work pieces, which were appeared the most favorable in the fifth section were $0.511{\mu}m$ and $0.514{\mu}m$, that were shown in the near the straight line section was the smallest deformation of curve. In addition, the bad surface roughness appeared on the path is too long by changing angle, the more inclined depth of cut, because the chip discharging is not smoothly.