• Title/Summary/Keyword: Grinding power

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A Study on Analytical Method for Energetically-Modified Reject Fly Ash Using Transmission Electron Microscope (투과전자현미경을 이용한 활성 잔사회 분석에 관한 연구)

  • Jeong, Jae-Hyun;Chu, Yong-Sik
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.201-202
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    • 2016
  • Energetically-modified material using reject fly ash was manufactured to investigate the effect of the material on strength characteristic of cement mortar. In order to modify reject fly ash, a vibration mill was used. after grinding process, the defects in the alignment of atom was checked using transmission electron microscope. It was found that the compressive strength values of 28 days-cured specimens using energetically-modified reject fly ash (ERFA) were higher than that of mortar with non-ground reject fly ash.

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Study of clean laser decapsulation process (친환경 레이저 디캡슐레이션에 관한 연구)

  • Hong, Yun-Seok;Mun, Seong-Uk;Nam, Gi-Jung;Choe, Ji-Hun;Yun, Myeon-Geun
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2006.11a
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    • pp.103-107
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    • 2006
  • Decapsulation of EMC(Epoxy Molding Compound) in package device is a method used to inspect inside of device by removing plastic molding. So far, chemical etching and mechanical grinding methods have been used widely. Recently, several works using laser have been carried out. This method has advantages with fast process time and precision than conventional methods because of noncontact process. Also, laser process is a clean process because of removing EMC directly without using toxic chemicals. The wavelength of laser used in this study is 355nm. Key parameters of removing EMC are laser power, scan speed, and number of scans of laser. It if confirmed that laser decapsulation is a useful process to inspect inside a device with a small thermal damage to chip surface.

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A Study on Strength of Cement Mortar with Micro Grinding High Volume Fly-Ash (플라이애쉬를 다량 사용한 시멘트 경화체의 강도증진에 관한 실험적연구)

  • 정재동
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2001.11a
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    • pp.82-87
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    • 2001
  • The purpose of this study is for the active use of the fly ash, which is a by-product of the combustion pulverizes coal thermal power plants, to compensate for the lack of landfill and for conservation of energy, by using fly ash as the supplementary cementitious material, and to prove its possibility as the related products of the cement. First of all, the ordinary fly ash is grinded in a special method and its fineness is controlled from 6000$\textrm{cm}^2$/g to 8000$\textrm{cm}^2$/g, then replaced it with the 10% to 80% of the cement mortar in order to test physics characteristics. The first experiment conducts on the strength development in fly ash replacing content and fineness. and the changes of the flow values, incorporating fly ash into cement. The second one is about the slow development of the strength of the fly ash mortar in early ages, and improves its strength with the activator $Na_{2}SO_{4}$, using high volume fly ash.

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Thermoelectric Properties of the n-type $Bi_2(Te,Se)_3$ Processed by Hot Pressing (n형 $Bi_2(Te,Se)_3$ 가압소결체의 열전특성)

  • Park, D.H.;Roh, M.R.;Kim, M.Y.;Oh, T.S.
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.2
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    • pp.49-54
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    • 2010
  • The n-type $Bi_2(Te,Se)_3$ powders were fabricated by melting/grinding method and were hot-pressed in order to compare thermoelectric properties of the hot-pressed specimens with those of the $Bi_2(Te,Se)_3$ ingot. Effects of mechanical milling treatment of the $Bi_2(Te,Se)_3$ powders on thermoelectric characteristics of a hot-pressed specimen were also examined. The hot-pressed $Bi_2(Te,Se)_3$ exhibited power factors of $27.3{\sim}32.3{\times}10^{-4}W/m-K^2$ which were superior to $24.2{\times}10^{-4}W/m-K^2$ of the ingot. The $Bi_2(Te,Se)_3$, hot-pressed after mechanical milling treatment of the powders, possessed a non-dimensional figure-of-merit of 1.02 at $100^{\circ}C$ and exhibited extrinsic-intrinsic transition at $130^{\circ}C$.

Analytical Evaluation of Residual Stresses in Dissimilar Metal Weld for Cast Stainless Steel Pipe and Low-Alloy Steel Component Nozzle (스테인리스주강 배관과 저합금강 기기노즐 이종금속용접부 잔류응력의 해석적 평가)

  • Park, June-Soo;Song, Min-Seop;Kim, Jong-Soo;Kim, In-Yong;Yang, Jun-Seog
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.100-100
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    • 2009
  • This paper is concerned with numerical analyses of residual stresses in welds and material's susceptibility to stress corrosion cracking (SCC) for the primary piping system in nuclear power plants: Both the dissimilar metal weld (DMW) for stainless steel to low alloy steel joints and the similar metal weld (SMW) for forged stainless steel to cast stainless steel joints are considered. Thermal elasto-plastic analyses using the finite element method (FEM) are performed to predict residual stresses generated in fabrication welding and its related processes for both the DMW and SMW, including effects of quenching for cast stainless steel piping, machining of the DMW root, and grinding of the SMW root. As a result, the effect of quenching should be included in the evaluation of residual stresses in the SMW for the cast stainless steel piping. It is deemed that residual stresses in both the DMW and SMW would not affect the SCC susceptibility of the welds providing that the welding processes are completed without any weld repair on the inside wall of the joint. However, the grinding process if performed on the safe-end to piping weld, would produce a high level of residual stresses in the inner surface region and thus a stress improvement process (e.g. buffing) should be considered to reduce susceptibilities to SCC.

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Study on Effect of Mechanical Machining and Heat Treatment on Surface Residual Stress of TP316L Stainless Steel (TP 316L 스테인리스강의 기계가공 및 열처리에 의한 표면잔류응력 특성 측정 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Keun;Song, Ki-O;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.453-458
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    • 2011
  • We study the effect of mechanical machining and heat treatment on the surface residual stress of TP 316L stainless steel. Electrical discharge machining (EDM), milling and grinding were applied to TP 316L plate specimens. The residual stress and hardness were measured and the effect of heat treatment on the surface residual stress was examined. The residual stress was measured by the X-ray diffraction method, which showed that the surface residual stress was related only to the stress magnitude and was independent of the compressive or tensile component. The surface residual stress was greatly decreased by the heat treatment, but it was not removed completely.

A REVIEW ON THE ODSCC OF STEAM GENERATOR TUBES IN KOREAN NPPS

  • Chung, Hansub;Kim, Hong-Deok;Oh, Seungjin;Boo, Myung Hwan;Na, Kyung-Hwan;Yun, Eunsup;Kang, Yong-Seok;Kim, Wang-Bae;Lee, Jae Gon;Kim, Dong-Jin;Kim, Hong Pyo
    • Nuclear Engineering and Technology
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    • v.45 no.4
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    • pp.513-522
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    • 2013
  • The ODSCC detected in the TSP position of Ulchin 3&4 SGs are typical ODSCC of Alloy 600MA tubes. The causative chemical environment is formed by concentration of impurities inside the occluded region formed by the tube surface, egg crate strips, and sludge deposit there. Most cracks are detected at or near the line contacts between the tube surface and the egg crate strips. The region of dense crack population, as defined as between $4^{th}$ and $9^{th}$ TSPs, and near the center of hot leg hemisphere plane, coincided well with the region of preferential sludge deposition as defined by thermal hydraulics calculation using SGAP computer code. The cracks developed homogeneously in a wide range of SGs, so that the number of cracks detected each outage increased very rapidly since the first detection in the $8^{th}$ refueling outage. The root cause assessment focused on investigation of the difference in microstructure and manufacturing residual stress in order to reveal the cause of different susceptibilities to ODSCC among identical six units. The manufacturing residual stress as measured by XRD on OD surface and by split tube method indicated that the high residual stress of Alloy 600MA tube played a critical role in developing ODSCC. The level of residual stress showed substantial variations among the six units depending on details of straightening and OD grinding processes. Youngwang 3&4 tubes are less susceptible to ODSCC than U3 and U4 tubes because semi-continuous coarse chromium carbides are formed along the grain boundary of Y3&4 tubes, while there are finer less continuous chromium carbides in U3 and U4. The different carbide morphology is caused by the difference in cooling rate after mill anneal. There is a possibility that high chromium content in the Y3&4 tubes, still within the allowable range of Alloy 600, has made some contribution to the improved resistance to ODSCC. It is anticipated that ODSCC in Y5&6 SGs will be retarded more considerably than U3 SGs since the manufacturing residual stress in Y5&6 tubes is substantially lower than in U3 tubes, while the microstructure is similar with each other.

A Study on Physical Properties of Mortar Mixed with Fly-ash as Functions of Mill Types and Milling Times

  • Seo, Sung Kwan;Chu, Yong Sik;Shim, Kwang Bo;Jeong, Jae Hyun
    • Journal of the Korean Ceramic Society
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    • v.53 no.4
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    • pp.435-443
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    • 2016
  • Coal ash, a material generated from coal-fired power plants, can be classified as fly ash and bottom ash. The amount of domestic fly ash generation is almost 6.84 million tons per year, while the amount of bottom ash generation is 1.51 million tons. The fly ash is commonly used as a concrete admixture and a subsidiary raw material in cement fabrication process. And some amount of bottom ash is used as a material for embankment and block. However, the recyclable amount of the ash is limited since it could cause deterioration of physical properties. In Korea, the ashes are simply mixed and used as a replacement material for cement. In this study, an attempt was made to mechanically activate the ash by grinding process in order to increase recycling rates of the fly ash. Activated fly ash was prepared by controlling the mill types and the milling times and characteristics of the mortar containing the activated fly ash was analyzed. When the ash was ground by using a vibratory mill, physical properties of the mortar mixed with such fly ash were higher than the mortar mixed with fly ash ground by a planetary mill.

A Study on the Surface Roughness of Ceramics According to Ultrasonic Polishing (초음파 폴리싱 가공에 따른 세라믹재료의 표면거칠기에 관한 연구)

  • Moon, Hong-Hyun;Park, Byung-Gyu;Lee, Chan-Ho;KIm, Sung-Chung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.15-21
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    • 2003
  • The ultrasonic polishing machine was developed to get super finishing that consist of machine part that can rotate and travel the main shaft with power 1.5kW, ultrasonic generator with frequency 20kHz. By using this machine we were investigated the characteristics of ultrasonic polishing for three different ceramics, and so could be obtained following results. First, we could be obtained the excellent surface for hard-ta-difficult cutting materials. Second, the effect of surface roughness for the feed rate could be shown that the more the feed rate Increases, the more the value of surface roughness increases. Third, owing to the characteristics being progressed brittle fracture in $Al_2O_3$ polishing with this machine, the value of surface roughness is larger than other ceramics. Forth, because the ultrasonic polishing can be smoother than the existing grinding in discharging the chips, it could be possible to improve the surface roughness about up to 15%.

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Ultra Finishing by Magnet-abrasive Grinding for Internal-face of STS304 Pipe (STS304 파이프 내면의 초정밀 자기연마)

  • 김희남;윤영권;심재환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.947-952
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    • 1997
  • The magnetic polishing is the useful method to finish using magnetic power of a magnet. The time hasn't been that long since the magnetic polishing method was introduced to korea as one of precision polishing techniques. However, the reasons for not being spreaded widely are the magnetic polishing method don't have mediocrity for machine, the efficiency of magnet-abrasive is confined as a bad polishing, and there are not many researchers in this field. The mechanism of this R&D is dealing with the dynamic state of magnet-abrasive. This paper deals with mediocritizing magnetic polishing device into regular lathe and this experiment was conducted in order to get a best surface roughness with low cost. Beside the subsidiary experiment was performed using the mixed magnet-abrasive with general alumina, barium. This paper introduced the main reason for difficulty using this method in industrial field. It needs more continues research on it. This paper contains the result of experiment to acquire the best surface roughness, not using the high-cost polishing material in processing. The average diameters of magnet-abrasive are the particles of 150 $\mu\textrm{m}$, 250 $\mu\textrm{m}$.

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