• Title/Summary/Keyword: Grinding machine

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A study on the Optimum Wheel Characteristics Using Grinding Machine (연삭 장비를 이용한 최적의 휠 특성분석)

  • Ko, Jun-Bin;Kim, Woo-Kang;Jeon, Tek-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.142-148
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    • 2008
  • This study aims to find the optimal cutting conditions, which are obtained by grinding condition, and the grinding characteristics and condition of constant velocity joint were investigated with respect to wheel velocity, depth of cut, feed speed. Grinding machine has been widely used in manufacturing optical reflects of metal. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of grinding conditions makes good surface roughness and the optimal condition of grinding and get the mesh condition. The purpose of this study is to find the optimum grinding wheel characteristics for cutting constant velocity joint.

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Design Alterations of a Squaring & Grinding Machine for the Solar Cell Wafer to Suppress Vibrations (Solar Cell Wafer용 Squaring & Grinding Machine의 진동 억제를 위한 설계 변경)

  • Shin, Ho Beom;Ro, Seung Hoon;Yoon, Hyun Jin;Kil, Sa Geun;Kim, Young Jo;Kim, Geon Hyeong;Han, Dae Sung
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.3
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    • pp.47-52
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    • 2017
  • Solar cell industry requires high technologies to stabilize apparatuses for the wafer manufacturing. Vibrations of squaring & grinding machines are one of the most critical factors for causing residual stresses of ingots, which are the main reasons of the breakage in the following processes such as wire sawing, cleaning, and modularity. In this study, the structure of a squaring & grinding machine has been analyzed through experiments and computer simulations to figure out the ways to suppress the vibrations effectively, and further to minimize the breakage of wafers. The result shows that simple design changes of applying a few ribs can improve the stability of the machine.

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Develvopment of Infeed Grinding Machine and Its Effects on Spherical Surface Grinding (구면 전용 Infeed 연삭기의 개발과 성능평가)

  • 이상직;정해도;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1028-1032
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    • 1995
  • This paper describes the manufacture of spherical and aspherical surface on glass, superalloy and ceramic components. The rotationally symmetricallenses, and the ceramic or superalloy molds with spherical shapes are mainly generated by cutting processes on CNC lathe machine or 4,5 axis CNC machining centers. Recently, spherical shape parts require more precise and efficent machining technologies for wide material range such as optical lens of the lithography device in semiconductor manufacturing processes or the high precision mold machining of anti-chemical, anti-wear materials. In this paper, we introduce a newly developed infeed grinding machine with metal with metal bonded cup type wheel and its effects on spherical surface grinding.

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On-the-machine measurement of surface roughness in a surface grinding process (평면연삭 공정에서의 표면 거칠기 기상계측)

  • 김현수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.232-236
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    • 1996
  • This paper deals with an on-the-machine measurement method for roughness of ground surface by using flux ratio of scattered lights. A sensor and control unit is developed so as to e applied to surface grinding processes. The performance of the sensor is compared with that of stylus. The experimental investigation shows that not onlythe sensor has good performance as a surface roughness sensor but alsothe sensor is very useful for monitoring grinding condition in order to detect ill-conditioned grinding or dressing time.

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Design and control of the precision heat actuator using thermoelectric device (열전소자를 이용한 정밀 열구동기구의 설계 및 제어)

  • 서장렬;김선민;이선규
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.395-398
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    • 1997
  • In the modem manufacturing system, to achieve the unmanned automation, the stability of accuracy is required through a long working period. The thermal deformation of precision machine is predominant in this long time stability. While grinding slender and long workpiece at cylindrical grinding machine, we support workpiece using steadies to prevent the vibration of workpiece. The thermal deformation of the machine by grinding and internal heat source cause processing errors, so the steadies for compensating the thermal deformation in real time are strongly needed. In order to compensate these thermal deformation and grinding processing errors, the device to determine the precise positioning having the stroke of 10.mu.m is necessary. This paper suggests design and make the device to determine the precise positioning using thermoelectric device, to investigate the control characteristics and presents the heat actuator will be very useful in machine tool.

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An experimental study on the generative elements of feed errors in CNC cylindrical grinding machine (CNC 원통연삭기 이송오차의 발생요인에 관한 실험적 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.62-69
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    • 1993
  • The accuracy of machine tools is the major factor concerned with the acuracy of the processed work. The feed errors of feed system in machine tool, therfore, make the machining errors of work directly on processing. In this point, this study focused on the generative elements of feed errors in CNC cylindrical grinding machine, such as supporting method of ball screw, the effect of pitch and yaw error and the position detecting method in servo system when operating its shaft of grinding wheel head. Furthermore, in order to improve the driving accuracy of this machine tool, feed errors are measured by a laser interferometer. Results obtained in this study provide some useful informations to attain high accuracy of CNC machine tool.

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Process Monitoring of Centerless Grinding Using an AE Monitoring Unit (AE 감시 장치를 이용한 센터리스 연삭 공적의 감시)

  • Kim, Sung-Ryul;Kim, Hwa-Young;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.108-115
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    • 1999
  • Since grinding is a more complicated process than any other machining process, it is hard for operators to setup a grinding machine properly and to find out correctly abnormal grinding states resulting in damages to products. Abnormalities would be caused by improper setup, improper dressing/grinding conditions which are likely to be occurred without skilled operators' attention. In this study, an AE monitoring unit is developed to help operators conduct with ease setup, and set properly dressing/grinding conditions. AErms(root-mean-square) signal being monitored, on-going process states during grinding and dressing is visualized for machine operators to judge whether the processes are in good condition. Evaluation tests are carried out on centerless grinding machines-both cylindrical and internal. The developed AE monitoring system is verified to be useful to check grinding/dressing states in process even in the centerless grinding of which process is most unknown among various grinding methods because of the complex structure.

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A Study on the Wear Condition Diagnosis of Grinding Wheel in Micro Drill-bit Grinding System (마이크로 드릴비트 연마 시스템 연삭휠의 마모 진단 연구)

  • Kim, Min-Seop;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.77-85
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    • 2022
  • In this study, to diagnose the grinding state of a micro drill bit, a sensor attachment location was selected through random vibration analysis of the grinding unit of the micro drill-bit grinding system. In addition, the vibration data generated during the drill bit grinding were collected from the grinding unit for the grinding wheels under the steady and worn conditions, and data feature extraction and dimension reduction were performed. The wear of the micro-drill-bit grinding wheel was diagnosed by applying KNN, a machine-learning algorithm. The classification model showed excellent performance, with an accuracy of 99.2%. The precision, recall and f1-score were higher than 99% in both the steady and wear conditions.