• 한국기계가공학회지
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• 제21권2호
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• pp.123-129
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• 2022

Quartz (SiO2) has high abrasion and heat resistances and excellent chemical and mechanical properties; therefore, it is used in various industries, such as machinery, chemistry, optics, and medicine. Quartz is a high-hardness and brittle material and is classified as the topmost difficult-to-cut material, which is because of the cracking or chipping at the edge during processing. Corner wear, such as cracks and chippings that occur during cutting, is a major cause for the deterioration in the machining quality. Therefore, many researchers are investigating various techniques to process quartz effectively. However, owing to the mechanical properties of quartz, most studies have been conducted on grinding, micromachining, and microdrilling. Few studies have been conducted on quartz processing. The purpose of this study was to analyze the machining characteristics according to the machining factors during the slot machining of quartz using a cubic boron nitride (CBN) tool and to select the optimal machining conditions using the Taguchi method. The machining experiment was performed considering three process variables: the spindle speed, feed rate, and depth of cut. The cutting force and surface roughness were analyzed according to the processing conditions.

• 한국입자에어로졸학회지
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• 제11권1호
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• pp.9-19
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• 2015

This study investigated the effects of ball mill operation condition on the morphology of raw powders in the dry-type milling process using three types of ball mills traditional ball mill, stirred ball mill and planetary ball mill. Furthermore, since spherical powders offer the best combination of high hardness and high density, the optimum milling condition to produce sphere-shaped powders was studied. The applied rotation speed ranged from 200rpm (low rotation speed) to 700rpm (high rotation speed). The used ball size ranged from 1mm to 5mm. The metal powder morphology was studied using SEM, XRD and PSA. The aimed spherical powders could be obtained under the optimum experimental conditions: traditional ball mill(200rpm, 1mm ball), planetary ball mill (500rpm, 1mm ball) and also planetary ball mill (700rpm, 1 and 3 mm ball). The results show to the development of new material using spherical type copper powder/CNT composites for air-craft and automotive applications.

• 한국식품과학회지
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• 제35권3호
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• pp.393-398
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• 2003

본 연구에서는 열풍건조를 이용하여 은행 분말을 제조하고자 전처리 조건 및 열풍건조 온도를 달리하여 냉동건조한 은행분말과 가장 유사한 이화학적 특성을 지니며, 더 나아가 가장 바람직한 관능적 특성을 나타내는 은행분말의 제조 조건을 모색하였다. 수분함량이 5%가 될 때까지 건조한 은행분말들에 대해 이화학적 및 관능적 특성 검사를 한 결과, 복원능력은 건조온도가 높은 경우 더 높게 나타났으며, 전처리 조건에 따라 GR GB 및 BG 순으로 높아졌다. 팽윤력은 건조온도가 높은 경우 더 낮게 나타났고, 용해도는 데치기 처리한 시료들이 데치기 처리하지 않은 시료에 비해 대체적으로 높게 나타났다. 색도 측정 결과, 건조온도가 높은 경우 명도는 감소하였고, 적색도 및 황색도는 증가하는 경향을 보였다. 또한 전처리 과정 중 데치기로 인해 GR, GB, BG 순으로 명도는 감소하였고, 적색도 및 황색도는 증가하는 경향을 보였다. $70^{\circ}C$에서 건조한 GB 시료가 명도 및 녹색도에서 냉동건조한 은행분말과 가장 유사하게 나타났다. 열풍건조한 은행분말의 관능적 특성 중 은행분말의 바람직한 특성인 녹색정도, 은행향미 및 생은행 향미는 건조온도가 낮은 경우 더 높게 평가되었고, $70^{\circ}C$에서 건조한 GB 시료에서 비교적 높게 평가되는 경향이 있었다. 결론적으로 은행분말 제조시 은행을 갈은 후 1분간 데치기하여 $70^{\circ}C$에서 건조시켜 분말화하는 것을 가장 바람직한 열풍건조 조건으로 결정하였다.

• 산업기술연구
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• 제17권
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• pp.5-10
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• 1997

Fatigue tests were performed to investigate how much vary the fatigue limit under the different surface conditions on Carbon Steel(SM55C). Four types of specimen which have different surface roughness each other, Series A by turning, Series B by grinding, Series C by polishing and Series D by roller finishing showed the fatigue limit of 265, 320, 335 and 365MPa, respectively. Series D show 36% higher than Series A, which is caused by compressive residential stress on the surface. Therefore, roller finishing machining is helpful not only increase the fatigue limit but also improve the surface roughness. Moreover, to predict the fatigue limit under the conditions of knowing surface roughness and hardness of specimen, ${\sqrt{area}}$ area parameter method is very useful.

• International Journal of Precision Engineering and Manufacturing
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• 제3권1호
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• pp.76-82
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• 2002

This paper presents an experimental study of the effect of cutting tool materials on surface quality when turning hardened steels. Machining tests on a lathe are performed using polycrystalline cubic boron nitride (PCBN) and ceramic tools at various cutting conditions without coolant. From the experiments, it is observed that the radial force is the largest force component regardless the type of tool used. The specific cutting energy for the hard turning is estimated to be considerably smaller than the specific grinding energy. It is also found that cutting force and surface roughness with the PCBN tools are higher and better than those with the ceramic tools under the same cutting condition. It is due that the PCBN tools transfer the generated heat more effectively than the ceramic tools due to their higher thermal conductivity. The optimal cutting conditions for the best surface quality are selected by using an orthogonal array concept.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.161-164
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• 1999

In order to investigate the effect of punching condition on the stretch flange formability of sheet for deep drawing hole expansion tests at various edge condition were done. Edge conditions were changed by altering tool clearances artifical defects grinding and deburring. For a determination of optimum edge condition of side panel of automobile punched section analysis and forming results were studied and the laboratory test results were used. In case of considered side panel tool clearance should be less than 15% and punched edge should be uniform without defects for safe forming

• Journal of Mechanical Science and Technology
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• 제17권5호
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• pp.668-678
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• 2003

For the purpose to facilitate development of high-speed spindle units (SUs) running on rolling bearings, we have developed a beam element model, algorithms, and software for computer analysis of thermal characteristics of SUs. The thermal model incorporates a model of heat generation in rolling bearings, a model of heat transfer from bearings, and models for estimation of temperature and temperature deformations of SU elements. We have carried out experimental test and made quantitative evaluation of the effect of operation conditions on friction and thermal characteristics of the SUs of grinding and turning machines of typical structures. It is found out that the operation conditions make stronger effect on SU temperatures when rpm increases. A comparison between the results of analysis and experiment proves their good mutual correspondence and allows us to recommend application of the models and software developed for design and research of high-speed SUs running on rolling bearings.

• 한국분말재료학회지
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• 제8권4호
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• pp.253-257
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• 2001

The effects of mechanical alloying conditions on the formation of Mn-sulfide powders were analyzed. Impeller rotating speed, lubricant coating and added amounts of process control agent(stearic acid) were selected as a process control factor. MnS compounds are synthesized in 3 hours by mechanical alloying at the alternative milling condition. Discontinuous rotating speed of 1200rpm for 4 minutes and 1000rpm for 1 minute shows more effects on the compound formation of MnS. After coating of lubricant on the wall, elementary Mn and sulfur were partially remained by mechanical alloying. The friction effects of the wall and grinding media on the powders are significantly important to form the compound of MnS.

• Environmental Engineering Research
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• 제20권2호
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• pp.163-169
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• 2015

In this study, we attempted to solubilize protein in slaughter blood (SB) using ultrasonic technology. The application of ultrasonic technology can make enzymatic degradation of SB more effective, which has no comparable alternative for treatment. The SB was homogenized by grinding it for 10 minutes at 10,000 rpm as a pretreatment for preventing its clotting, and then ultrasonic treatment was attempted to solubilize protein in SB. To maximize the efficiency of ultrasonic treatment for SB, the optimum condition of ultrasonic frequency (UF) was determined to be 20 kHz. To optimize the operation conditions of ultrasonification with 20 kHz of frequency, we used response surface methodology (RSM) based on ultrasonic density (UD) and ultrasonification time (UT). The solubilization rate (SR) of protein (%) was calculated to be $101.304-19.4205X_1+0.0398X_2+7.9411X_1{^2}+0.0001X_2{^2}+0.0455X_1X_2$. From the results of the RSM study, the optimum conditions of UD and UT were determined at 0.5 W/mL and 22 minutes, respectively, and SB treated under these conditions was estimated to have a 95% SR. Also, experimentally, a 95.53% SR was observed under same conditions, accurately reflecting the theoretical prediction of 95%.

• 소성∙가공
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• 제18권8호
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• pp.633-639
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• 2009

Remarkable progress had been made in both technology and production of optical elements including aspheric lens. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. Against such a background, the high-precision optical GMP process was developed with an eye on mass production of precision optical glass pasts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as for cameras, video cameras, aspheric lenses for optical items. In this study, Design Of Experiment(Taguchi method) was adopted to find a tendency of molding conditions that influence formability. Three main factors for molding conditions were selected based on pressure at pressing stage and temperature, pressure at cooling stage. Also, the DOE was carried out and the interference patterns were measured to evaluate the formability of GMP process. From the results, it was found that the cooling pressure is the most sensitive parameter for progressive GMP process.