• 제목/요약/키워드: Grinding conditions

검색결과 358건 처리시간 0.031초

분쇄공정에서 변화된 입자크기 및 형상특성의 평가방법에 관한 새로운 제언 (New Evaluation Method for The Particle Size and Morphology Via Change of Ground Particle During a Grinding Process)

  • 최희규;이재현;최준우
    • 한국입자에어로졸학회지
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    • 제9권1호
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    • pp.1-6
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    • 2013
  • New evaluation method for the particle size and morphology via change of ground particle during a grinding process was investigated. The grinding experiments were carried by a planetary ball mill. The relationship between the particle outline of the scanning electron microscopy photograph and measurement line, the measurement contact number was evaluated. The value of contact number decreased with the increase in the particle size of the ground sample, and varied with the experimental conditions. The value of contact number, which is related to the particle size of the raw sample, changed at the various experimental conditions.

In-process Topographical Evaluation of CBN wheel surface

  • Lee, Joosang;Kim, Heenam;Minsung Hong
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1998년도 춘계학술대회 논문집
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    • pp.507-513
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    • 1998
  • In surface grinding, the conditions of the grinding wheel has much more significant effect on the machined workpiece as compared to other metal removal processes. The contact between the grinding wheel and the workpiece introduce heat and resistance, which restrict the self-dressing of the grits and result in burrs cracks on the workpiece. Therefore, before or during the grinding operation, it is necessary to self-dressing the grinding wheel for more accurate performance. In general, however, the choice of the dressing time has made by the operator's own decision or the condition of the workpiece. In this paper, a new method for finding the optimal dressing time of the grinding wheel is proposed. In order to develop a more sophisticated methodology, a non-contacting in-process optical measurement method using a laser beam has been introduced to find the glazing, loading, and spilling of the grinding wheel Simultaneously, a three-dimensional computer simulation of the grinding operation has been attempted based on the contact mechanism between the grinding wheel and the workpiece. The grains of the grinding wheel are simulated and the optimal dressing time is determined based on the amount of grain wear and work surface roughness.

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초음파 진동을 하는 다이아몬드 연삭공구의 알루미나 세라믹 연삭 가공에 관한 연구 (A Study on a Ultrasonic Vibration Assisted Grinding of Alumina Ceramic with Diamond Grinding Tool)

  • 최영재;송기형;박경희;홍윤혁;김경태;이석우;최헌종
    • 한국기계가공학회지
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    • 제11권1호
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    • pp.13-19
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    • 2012
  • In this study, ultrasonic vibration tool designed and made by using FEM analysis. And machining test was carried out in various machining conditions using ultrasonic vibration capable CNC machine. For work material, alumina ceramic ($Al_2O_3$) was used while for tool material diamond electroplated grinding wheel was used. To evaluate ultrasonic vibration effect, grinding test was performed with and without ultrasonic vibration in same machining condition. In ultrasonic mode, ultrasonic vibration of 20kHz was generated by HSK 63 ultrasonic actuator. The two grinding speeds, 1.67m/s and 3.35m/s, were applied. On the other hand, grinding forces were measured by KISTLER dynamometer.

치과용 다이아몬드 버의 연삭가공 특성 (Grinding Characteristics of Diamond Burs in Dentistry)

  • 이근상;임영호;권동호;최만용;김교한;최영윤
    • 한국정밀공학회지
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    • 제14권12호
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    • pp.66-72
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    • 1997
  • This paper aims at reviewing the possibility application over normal or abnormal, detection used by AE and the wear characteristics of grinding process. In this study, when diamond bur in dentistry with chosen grinding conditions were tuned at grinding. The variation of grinding resistance and AE signal is detected by the use of AE measuring system. The tests are carried out in accordance with diamond burs and workpiece: arcyl and bovine. According to the experiment results, the following can be expected: AE has the possibility to detect the state normality and abnormality. Hpwever, the grinding resistance measuring can find it difficult to detect it. It can be accurately excepted from AE occurrence pattern in contact start point of diamond bur and bovine, grinding condition and derailment point. It is known that AErms is well compatible with grinding resistance. According to the increase of the material removal rate, the specific energy of the diamond bur is inclined to dectease and the grinding resistance has a tendency to increase.

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WC-Co의 고품위 평면 연삭가공 (Surface grinding of WC-Co with high quality)

  • 허성중;강재훈;김원일
    • 한국정밀공학회지
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    • 제11권5호
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    • pp.42-55
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    • 1994
  • Presently, abrasive processing is on eof several methods for cutting and grinding brittle materials, and high quality in dimensional accuracy and surface roughness are often required as a structural components, therefore most of them has to be ground. In manufacturing of tungsten-carbide components, grinding by diamond wheel is usually adopted in order to provide configurational and dimensional accuracy to the components. The present study proposes the experi- mental research of optimum condition to the high quality surface grinding of the WC-Co material using diamond abrasive wheel in order to minimize the damage on the ground surface and to pursue the precise dimension by conventional grinding machine. Brief investigation is carried out to decrease the dressing is constant, theoretical grinding effect such as machining precision is changed according to the speed of workpiece. Accordingly, normal and tangential grinding forces, which are Fn, Ft were analyzed for the machining processes of WC-Co material to obtain optimum grinding conditions, 3-point bending test is carried out to check machining damage on the ground surface layer, which is one of sintered brittle materials.

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증숙 및 습식분쇄 조건에 따른 인삼의 품질 특성 (Quality Characteristics of Panax ginseng C. A. Meyer with Steaming Heat and Wet Grinding Conditions)

  • 임가영;장세영;정용진
    • 한국식품영양과학회지
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    • 제39권7호
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    • pp.1005-1010
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    • 2010
  • 본 연구에서는 인삼의 유용성분 강화 및 인삼 전근 활용을 위한 증숙 및 습식분쇄 조건을 조사하였다. 그 결과 무처리(A), $95^{\circ}C$/3 hr(B) 및 $121^{\circ}C$/15 min(C)의 증숙조건에 의해 각각의 당도는 7.7, 10.7 및 $11.2^{\circ}Brix$, 갈색도 0.37, 1.97 및 1.50로 증숙구간에서 당도 및 갈색도가 높게 나타났다. 조사포닌 함량은 7.19(A), 6.99(B) 및 8.83 mg/g(C)으로 C 조건에서 가장 높게 나타났다. 관능검사를 실시한 결과 C 조건에서 쓴맛 감소, 단맛 강도 및 전반적 기호도가 가장 높게 나타나 증숙처리 조건에서 관능적인 특성을 향상시킬 수 있었다. 가수량에 따른 습식분쇄 조건을 조사한 결과 가수량 300%에서 입자가 가장 작게 나타났다. 인삼의 습식분쇄조건은 분쇄 30분 및 3회에서 분쇄효율이 높았으며 평균입자크기는 $67.66\;{\mu}m$로 미세화되었다. 분쇄시간 및 횟수에 따른 유효성분 함량은 큰 차이가 없었다. 이상의 결과 증숙처리($121^{\circ}C$/15 min) 및 습식분쇄는 인삼의 전근 활용 및 유효성분 강화에 효과적인 것으로 확인되었다.

실험계획법을 이용한 세라믹재료의 연삭특성 (Grinding Characteristics of Ceramic using the Experimental Plan Method)

  • 정을섭;김성청;소의열;이근상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.938-942
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding renditions of ceramic materials in the grinding with diamond wheel by the experimental plan method. The load on wheel by varying the feed rate was related with the surface roughness due to the minute destruction phenomenon of grains for the Si$_3$${N^4} and Zr{O_2}$. The depth of cut is related with the surface roughness because the grinding is carried out by grain shedding process due to the brittle fracture phenomenon for the ${Al_2}{O_3}$. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiments using the experimental plan method.

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가로원통연삭시 연삭기와 공작물 및 방진구의 컴플라이언스를 고려한 방진구의 최적위치 선정 (Optimum Positioning of Rests Considering Compliance of Grinding Machine, Workpiece and Rests in Cylindrical Traverse Grinding)

  • 서장렬;이선규
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.173-180
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    • 2000
  • In the process of grinding a long slender type workpiece, such as ballscrew, by the external cylindrical grinding machine, the cylindricity of the workpiece depends on the distance of rests, the stiffness of supports, the diameter and material of workpiece. Conventionally the process needs to be supported by one or more rests to prevent static deflection and vibration. In this paper, the optimal position of the rests was investigated in order to minimize the cylindricity due to the static deflection, by taking compliance of the workpiece and structure into account. In order to obtain the optimal position of rests, a new modeling that is considering the spring effect of all support elements was established. Since it is so complicated to obtain the optimal position analytically for various conditions due to discontinuity, a genetic algorithm u as utilized.

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주축모터전류신호를 이용한 원통 연삭시 가공 상태 평가에 관한 연구 (A Study on the Evaluation of Machining States in the Cylindrical Plunge Grinding using the Current Signals of a Spindle Motor)

  • 송지복;이은상;김남훈
    • 한국정밀공학회지
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    • 제17권6호
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    • pp.76-82
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    • 2000
  • This paper describes the machining characteristics of cylindrical plunge grinding. The study investigates the process using the current signals of a spindle motor through a hall sensor. Grinding experiments were conducted under various conditions such as wheel speeds, workpiece speeds and infeed rates with a conventional vitrified bonded wheel. Analyzing the current signal of the spindle motor, a relationship between current signals and the metal removal rate in terms of the in(red rate is induced. It was also shown that a hall sensor has similar capabilities in evaluation of grinding behavior compared to the AE signals, which are useful far monitoring the grinding process.

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트래버스 연삭의 최적 제어시스템 (Optimal Control System of Traverse Grinding)

  • 최정주
    • 한국산학기술학회논문지
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    • 제13권12호
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    • pp.5704-5708
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    • 2012
  • 본 논문에서는 DEA(Differential Evolution Algorithm)기법을 이용하여 트래버스 연삭의 최적 조건을 선정하기 위한 알고리즘을 제안하였다. 최적 연삭 조건 선정을 위한 가격함수는 가공 경비, 생산율 및 표면 거칠기 등의 다중 함수식을 이용하였다. 또한 연삭 조건에 대한 구속 조건으로 열 손상 효과, 가공 툴의 강성, 연삭 휠 마모 상수 및 표면 거칠기 등을 고려하였다. 알고리즘의 구현은 산업현장에서 널리 사용되는 LabView소프트웨어를 사용하였다. 제안된 알고리즘의 성능은 컴퓨터 시뮬레이션을 통해 GA알고리즘의 결과와 비교하여 검증하였다.