• Title/Summary/Keyword: Grinding conditions

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Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정방법)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.59-65
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    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

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A Study on the Internal Grinding to Improving the Grinding Efficiency (내면연삭(內面硏削)의 가공능률향상(加工能率向上)에 관한 연구)

  • Kim, G.H.;Kang, J.H.;An, S.O.;Park, J.K.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.87-93
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    • 1994
  • This paper describes on the establishment of an optimal internal grinding conditions for the purpose of improving the grinding efficiency against to the high-speed grinding. Through the fundamental grinding tests for the brittle and hardened material, we are concluded that high-speed internal grinding is effective to improve the grinding accuracy as well as the grinding efficiency. The obtained results are as follows: (1) Under the speed ratio $(V_w/V_g)$ is constant, it is possible to increase the grinding efficiency with satifying the constraint conditions. (2) Increasing the wheel velocity, surface roughness and out-roundness are improved. (3) Under the wheel depth of cut is constant and increasing the speed ratio, workpiece residual stress is decreased. The described method, in this paper, is capable of determining the optimum internal grinding conditions taking into account some constraint conditions, and practical algorithm for optimum internal grinding conditions are presented.

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Application of Fuzzy Logic for Grinding Conditions

  • Kim Gun-hoi
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.2
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    • pp.40-45
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    • 2005
  • This paper has presented an application of an optimum grinding conditions based on the fuzzy logic. Fuzzy logic can handle vague and uncertain knowledge, and presents a scheme for integrating data with various kinds of grinding data. Especially, this research is capable of determining the grinding conditions taking into account some fuzzy membership function represented for trapezoidal form such as hardness and surface roughness of workpiece, material tensile strength and elongation, and requirement of grinding method. Larsen's fuzzy production method utilizing the fuzzy production rule can be applied on the establishment of grinding conditions, and also the output value obtained by the center of gravity method can effectively utilize the optimum grinding conditions.

A study on grinding and process design of Constant Velocity (등속조인트의 공정설계 및 연삭에 관한 연구)

  • Kim, Woo-Kang;Ko, Jun-Bin;Byun, Dong Hae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.8-13
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    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

A Study on Grinding for Inner Race (내륜 연삭에 관한 연구)

  • Kim, Woo-Kang;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.46-49
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    • 2011
  • The grinding is a popular process for studying constant velocity joint and process in automobile industry. In this study, The study gives the data of wheel type and grinding of inner race is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of inner race were investigated with respect to grinding feed, cutting depth, grinding time. The results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding time, grinding speed and grinding depth.

Monitoring system of the grinding working conditions (연삭 작업상태 감시 시스템 개발)

  • 김성렬;윤덕상;김화영;안중환
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.387-390
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    • 1997
  • Grinding process takes a long time that grinding machine is setted properly. It is difficult for user to judge correctly the abnormal states generated in grinding process. Air grinding has to be reduced for the improvement of productivity. In addition, it is important to monitor the dressing and the grinding process so that the grinding working maintains optimal grinding conditions. In this study, the monitoring system using the acoustic emission is developed to monitor these processes continuously. This system was able to reduce the preparation as well as the machine setting time in grinding operation.

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Experiments on the Grinding Conditions for Helical Scan Grinding of a Glass Material (유리 재료의 헬리컬 스캔 연삭 조건 실험)

  • Lee, Dae-Uk;O, Chang-Jin;Lee, Eung-Seok;Kim, Ok-Hyeon;Kim, Seong-Cheong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.165-170
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    • 2001
  • In normal grinding abrasive particles of a grinding wheel rotate on planes parallel to the direction of workpiece fred. which may induce continued scratch lines on ground surface as the workpiece feeds. Instead in helical scan grinding the planes make an angle, called a helical angle, with the feeding direction. Thus scratch lines produced by abrasive particles per one revolution are discontinued which implies that the generation of scratch lines are suppressed by the helical scan grinding. In this study some experimental works have been done on the helical scan grinding of glass to find the effects of grinding conditions on the surface roughness and estimate the optimal grinding conditions. The helical angle, fred rate, material removal rate and the wheel speed are taken as factors for three kinds of grinding wheels i.e., coarse(#140 mesh), medium(#400) and fine(#800) diamond wheels. The experiments are scheduled by Taguchi technique and ANOVA has been carried out for the interpretation of the results. As a result of this study effects of the factors are verified quantitatively showing that the major factors are changed according to the wheel's mesh size and the helical angle is one of the influencing factors on the surface quality.

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A Basic Study on the Monitoring of Grinding Burn by Grinding Power Signatures (연삭동력에 의한 Grinding Burn 검지를 위한 기초적 연구)

  • 김건희;이재경;안상욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.194-199
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    • 1996
  • Grinding burn formed on the ground surface is related to the maximum temperature of workpiece surface and wheel temperature in the grinding process. The thermal characteristics of workpiece and grinding conditions on the surface temperature of the oxidation growing layer after get out of contact with the grinding wheel. The assumption used in grinding power signatures leads to the local temperature distribution between grinding wheel and workpiece, i.e., a single curve determines temperatures anywhere within the grinding wheel at anytime. This information is useful in the study of the grinding bum penetration into the wheel and thus provides an presentation of grinding trouble monitoring for the burning. On the basis of grinding power signatures in the wheel, thermally optimum conditions are defined and controlled. To cope with grinding burn, the use of grinding power signatures is an effective monitoring systems when occurring the grinding process. In this paper, the identified parameters suggested in this study which are derived from the grinding power signatures are presented.

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Detection of abnormal conditions and monitoring of surface ginding characteristics by acoustic emission (AE에 의한 평면연삭의 가공특성 감시 및 이상진단)

  • Lim, Y.H.;Kwon, D.H.;Choi, M.Y.;Lim, S.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.4
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    • pp.100-110
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    • 1995
  • This paper aims at reviewing the possibility of application over normal or abnormal, detection used by AE, and the characteristics of grinding processes. In this study, when WA-vitri-fied ' resinoid bond grinding wheels:36 kinds of grinding wheel and grinding depth were tuned at the surface grinding, the zone of AE signal generation is theoretically modelled and reviewed by grinding processes. The variation of grinding resistance( F$n^{9}$ $F_{t}$) and AE signal is detected in-process by the use of AE measuring system. The tests are carried out in accordance with grain size and grade of grinding wheels, and work-pieces-STD11 and STD61. According to the experiment's results, the following can be expected;as grinding time passes by, the relation of grinding depth and quantity of AE signal, observing on AE signal and grinding burn suggest the characteristics of grinding processes and evalution on the possibility of control of grinding machine, and monitoring abnormal conditions.e, and monitoring abnormal conditions.

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Establishment Method of Optimum Grinding Conditions Considering with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정)

  • 김건희;이재경;최창용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.8-13
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    • 1997
  • In order to utilize the information of well-known grinding data or grinding machine, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable.Therefore it is desirable for D/B, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish optimum grinding canditions which can maximize the machining efficiency.

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