• Title/Summary/Keyword: Grinding characteristic

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Determination of Diamond Wheel Life in Ceramic Grinding (세라믹재 연삭시 다이아몬드 휠의 수명 판정)

  • 임홍섭;유봉환;공재향;김홍원
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.1
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    • pp.16-21
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    • 2004
  • In order to investigate the characteristics of diamond wheel grinding of ceramic materials, grinding resistance, surface roughness of ground surface and image of grinding wheel were acquired using experimental method. Through the experiments, this makes it possible to observe grinding wheel behavior by grinding resistance, surface roughness and cutting edge ratio. In case of $Al_2O_3$, cutting edge ratio is bigger than that of $ZrO_2$ and $Si_3N_4$. That's because $Al_2O_3$ has a characteristic of low fracture toughness and bending stress.

Kinematic Modeling and Analysis of Silicon Wafer Grinding Process (실리콘 웨이퍼 연삭 가공의 기구학적 모델링과 해석)

  • 김상철;이상직;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.42-45
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    • 2002
  • General wheel mark in mono-crystalline silicon wafer finding is able to be expected because it depends on radius ratio and angular velocity ratio of wafer and wheel. The pattern is predominantly determined by the contour of abrasive grits resulting from a relative motion. Although such a wheel mark is made uniform pattern if the process parameters are fixed, sub-surface defect is expected to be distributed non-uniformly because of characteristic of mono-crystalline silicon wafer that has diamond cubic crystal. Consequently it is considered that this phenomenon affects the following process. This paper focused on kinematic analysis of wafer grinding process and simulation program was developed to verify the effect of process variables on wheel mark. And finally, we were able to predict sub-surface defect distribution that considered characteristic of mono-crystalline silicon wafer

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Wear Characteristic of Diamond Burs in Dentistry (치과용 다이아몬드 버의 마멸 특성)

  • 이근상;임영호;권동호;최만용;김교한;최영윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.80-84
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    • 1996
  • This paper aims at reviewing the Possibility application over normal or abnormal, detection used by AE and the wear characteristics of grinding process. In this study, when diamond bur in dentistry with chosen grinding conditions were tuned at grinding. The variation of grinding resistance and hE signal is detected by the use of AE measuring system. The tests are carried out in accordance with diamond burs and workpiece; arcyl and bovine. According to the experiment results, the following can be expected; AE has the possibility to detect the state normality and abnormality. However, the grinding resistance measuring can find it difficult to detect it. It can be accurately excerpted from AE occurrence pattern in contact start point of diamond bur and bovine, grinding condition and derailment point. It is known that AE$\_$rms/ is well compatible with grinding resistance. According to the increase of the material removal rate, the specific energy of the diamond bur is inclined to decrease and the grinding resistance has a tendency to increase.

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3D Modeling of Ground Surface with Statistical Method (통계적방법을 이용한 연삭표면의 3차원모델링)

  • 김동길;김영태;이상조
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.211-219
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    • 2000
  • This paper simulated surface grinding process with statistically simulated grinding wheel topography, considering ridge formation phenomenon when grain scratch workpiece. Wheel grain is modeled as hybrid sphere and cone. Grinding wheel characteristic was evaluated with stylus by expanding the scanning region of the profilometer from a straight line to a plane. Each grain's diameter and semi-angle are assumed as normal distribution, each grain's protrusion height from wheel plane is assumed gamma distribution. So grinding wheel is simulated with grain's position randomly distributed without overlapping. Ground surface is 3-dimensionally simulated considering ridge formation of workpiece by each grain's cutting, and then surface profile and surface roughness parameters are compared with real ground workpiece.

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A Estimation of Grinding-Processing by Slotted Wheel (슬롯형 숫돌에 의한 연삭가공성 평가)

  • 강신엽;왕덕현;이윤경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.832-836
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    • 1997
  • An experimental study on the grinding temperature, surface roughness and Acoustic Emission(AE) signal was conducted with different shapes of wheel. The grinding characteristics by slotted shapes of wheel changed by width and helical angle,were compared with those by general one. Lower grinding temperature was obtained for 30 .deg. helical angel with 10mm width and Root Mean Square(RMS) values of AE signals were lower for slotted shapes rather than general one. Surface roughness characteristic of slotted shapes found to be rough,but the value of roughness for 45 .deg. helical angel with 6mm width, represented to similar tendency general one.

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A study on the Beneficiation for Magnesite by the Grinding Characteristic of Rock Forming Minerals (조암광물의 분쇄특성을 이용한 마그네사이트 정제기술 연구)

  • Kim, Sang-Bae;Park, Hyung-Kyu;Kim, Wan-Tae;Kim, Yun-Jong
    • Korean Journal of Materials Research
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    • v.17 no.11
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    • pp.606-611
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    • 2007
  • This study was conducted to beneficiation of magnesite by dry grinding and air classification. The raw ore was ground in a ball mill and pin mill controlled with grinding time and linear velocity of grinding media and fractionated in an air classifier. Pin mill is more efficient than the ball mill for liberation. As a result, the MgO grade of concentrate was 47.1% with recovery of 51.51% for classified with 3,000rpm of air classifier for ground at 13,000rpm in pin mill.

An Experimental Study on the Optimum Grinding of Alumina Ceramic Parts (알루미나 세라믹스 부품의 최적화 연삭 가공공정에 관한 기초적 연구 -기계적 특성 치에 의한 최적 가공 기법의 판명-)

  • 강재훈;김원일
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.2
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    • pp.103-116
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    • 1993
  • Recently, engineering ceramics called as the 3 material have been concerned significantly with some excellent mechanical properties and many functions as new materials for high precision mechanical components and engineering parts for at large. Then, for designing engineering parts using engineering ceramics, bending strength value data with high reliability is more essential than any other mechanical properties. But, because of brittleness and structural characteristic, it is very hard to grind with conventional tools, and the generation of cracks and various defects of engineering ceramics parts during grinding machining process are serious problems. Thus, in present study, surface grinding experiments with various machining conditions using resin bond diamond wheels are carried out to obtain the most excellent guality of testpiece surface and optimum step of grinding process for the high efficient stock removal rate to save running time. As the results from grinding experiments and 3-points bending strength test of ground Al2O3 ceramics parts on Korean Standard, manufactured in our country and Japan, basic technology and know-how to develop the optimum grinding machining conditions and also high bending strength values with high reliability are obtained.

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Qualitative Properties of Sulgidduk with the Different Density of Rice Powder Made by Multifunctional Grinder (가정용 믹서류를 이용하여 제조한 설기떡의 품질특성)

  • Lee, Yu-Na;Lee, Jong-Hyun;Kim, Young-Soon
    • The Korean Journal of Food And Nutrition
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    • v.25 no.4
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    • pp.1008-1015
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    • 2012
  • Sulgidduk is a kind of basic steamed rice cake in Korea. Multifunctional portable grinder was used for making sulgidduk and investigated the characteristic changes of rice powder for deciding the proper particle size of rice powder. Operation times for grinding the water absorbed swelled rice were 10, 20, 30 and 40 seconds. Moisture contents of rice powder and sulgidduk showed an increasing tendency with an increase of operation times for grinding. Springiness showed significant differences according to the operation times. Cohesiveness was decreased severely after 40 seconds grinding. Chewiness showed high after 20 seconds grinding in all groups; however, decreased after 40 seconds grinding and showed similar chewiness of the control group. Fracturability also showed severe increased tendency after 20 seconds grinding and decreased after 30 seconds grinding. Strength and hardness showed significant differences; they were increased until 30 seconds and severely decreased after 40 seconds grinding. L values showed significant differences in all the groups ($p{\leq}0.05$). The a and b values did not show any differences in all groups. Overall sensory evaluations, such as colors, flavors and texture, were increased with operation times for grinding and showed significant differences among the groups (p<0.05). As a result of this study, 40 seconds grinding times were the best condition for making sulgidduk, using by multifunctional grinder.

A Study on the Grindability of New Ceramics (뉴 세라믹스의 연삭성에 관한 연구)

  • Kim, Seong-Kyeum;Kim, Nam-Hoon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.103-108
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    • 2007
  • The number of parts made of ceramic materials has gradually been increasing in field of from mechanical engineering to electronics engineering and, mechanical engineering ceramics have spread because of three very favourable characteristic features of their application, namely, heat, wear, and corrosion resistance. therefore, the elaboration of suitable grinding technologies is Important. grinding is problematic because crack-free ceramics are difficult to process owing to their particular micro structure. In this paper we report on the application of advanced precision grinding process, elaborating continuous wheel dressing. The removal rate can be increased significantly and surface roughness is improved. Various problems(roughness, ground surface etc)encountered in grinding of ceramics are also discussed.