• Title/Summary/Keyword: Grinding Energy

Search Result 178, Processing Time 0.023 seconds

A Study on the Grinding of Titanium Alloy Part 1 : Grinding force, Specific grinding energy, Surface roughness, G-ratio (티타늄 합금의 연삭에 관한 연구 Part 1: 연삭력, 비연삭에저니, 표면거칠기 , 연삭비)

  • Kim, S. H.;Lim, J. G.;Ha, S. B.;Choi, H.;lee, J. C.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.870-874
    • /
    • 2000
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6Al-4V). Grinding experiments were performed at various grinding conditions and the grinding forces and specific grinding energies were measured to investigate the grindability of titanium alloy with the three different wheels including Diamond, Green carbide and Alumina. To investigate the grinding characteristics of titanium alloy grinding force, force-ratio, specific grinding energy and grinding -ratio, were measured. Surface roughness was also measured with tracer and the ground surfaces were observed with SEM. Force-ratio of grinding of titanium alloy was very lower than that of grinding of SKD-11. Specific grinding energy are almost five times larger and rougher surface was obtained in titanium grinding.

  • PDF

Precision Grinding Characteristics of Hardened Steel (경화 열처리강의 정밀연삭가공)

  • Choi, Won Sik;Bae, Dae Won
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.18 no.6
    • /
    • pp.355-361
    • /
    • 2005
  • In this study, the effects of the maximum undeformed chip thickness on grinding characteristics of hardened steel in down-grinding have been investigated. The meaured grinding forces become larger as the workpiece velocity increases. The specific energy, e decreases as the maximum undeformed chip thickness increase. When the maximum undeformed chip thickness is the same, the specific energy, e decreases as the grain size increases.

A Study on the Surface Integrity of Grinding of Ceramics

  • Lee, Jongchan;Whan Chio;Woojin Sim;Yongky Kang;Eunha Hwang;Lee, Taewon;Sangbaek Ha;Kim, Sunghun
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.10 no.3
    • /
    • pp.90-96
    • /
    • 2001
  • Experimental investigations were carried out to find the characteristics of grinding of ceramics. Grinding mechanisms of ceramics were inspected through the microscopic examination. It has been found that the specific grinding energy of ceramics is relatively low as compared to that of steels. The specific grinding energy affects the surface roughness and the residual stress of ground surface. the experimental results indicate that the rougher surface finish and higher compressive residual stress are obtained at lower specific grinding energy. The surface roughness and the residual stress of the ground surface have significant effects on the strength of ground piece of ceramics.

  • PDF

A Study on the Surface Intigrity of Grinding of Ceramics (세라믹연삭에 있어서 표면품위에 관한 연구)

  • Ha, Sang-Baek;Lim, Jong-Go;Kim, Sung-Huen;Choi, Whan;Lee, Jong-Chan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.10a
    • /
    • pp.337-342
    • /
    • 2000
  • Experimental investigations were carried out to find the characteristics of grinding of ceramics. Grinding mechanisms of ceramics were inspected through the microscopic examination. It has been found that the specific grinding energy of ceramics is relatively low as compared to that of steels. The specific grinding energy affects the surface roughness and the residual stress of ground surface. The experimental results indicate that the rougher surface finish and higher compressive residual stress are obtained at lower specific grinding energy. The surface roughness and the residual stress of the ground surface have significant effects on the strength of ground piece of ceramics.

  • PDF

A Study on Heat Source Model to Creep Feed Grinding (크?피드 연삭에서 열원 모델에 관한 연구)

  • Jeong, Jong-Dal;Jeong, Hae-Do;Choe, Heon-Jong;Kim, Nam-Gyeong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.18 no.2
    • /
    • pp.171-176
    • /
    • 2001
  • This study focuses on the energy partition and heat flux distribution in creep-feed grinding. From the measurements of transient grinding temperature in the workpiece which the thermocouple was embedded, the overall energy partition to the workpiece was estimated with moving heat source theory using the developed scalene triangle heat model. The energy partition was calculated as 3.75% in down grinding smaller than 5.3% in up grinding. Also, the scalene triangle heat model was confirmed as the most optional heat model in correspond to the experimental data. Then, the heat flux distribution was calculated from temperature responses. The heat flux is negative behind the grinding zone where fluid was applied. In this experimental result, the total heat flow to the workpiece per unit width obtained by integrating the positive heat flux was 0,7W/mm for down grinding.

  • PDF

The Structural Characterization of Pristine and Ground Graphenes with Different Grinding Speed in Planetary Ball Mill

  • Lee, Tae-Jin;Munkhshur, Myekhlai;Tanshen, Md. Riyad;Lee, Dae-Chul;Chung, Han-Shik;Jeong, Hyo-Min
    • Journal of Power System Engineering
    • /
    • v.17 no.5
    • /
    • pp.23-29
    • /
    • 2013
  • The activation process is the key to graphene's practical application. In this study, the effect of grinding speed in planetary ball mill on structural integrity of graphene has been studied at various grinding speed such as 100 rpm, 200 rpm, 300 rpm, 400 rpm and 500 rpm. The morphology and structure of pristine graphene and ground graphenes were studied using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and Raman spectroscopy respectively. According to these results, structural properties of graphene were improved when grinding speed was increased.

Effects of the maximum grit depth of cut on grinding characteristics (연삭가공특성에 미치는 연삭입자 최대물림깊이의 영향)

  • 허인호
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.8 no.5
    • /
    • pp.63-69
    • /
    • 1999
  • In tis study the effects of the maximum grit depth of cut on the grinding characteristics were investigated. They are AE signals produced during grinding processes have been studied to find out the appropriate AE parameters for assessing grinding processes. SM45C steel has been ground under the conditions yielding removal rate of workpiece 100, 200,300, and 400m{{{{ {m }^{3 } }}}}/min which was achieved by altering workpiece velocity(v) and apparent depth of cut(Z). According to the experimental result the value of surface roughness increases but grinding power energy rate of AE signal(AErmas2) and specific grinding energy consumed decrease as increasing the maximum grit depth of cut.

  • PDF

A Study on Heat Source Model to High Efficiency Speed Grinding (고능률 고속연삭에서 열원 모델에 관한 연구)

  • 김남경
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.10 no.3
    • /
    • pp.1-6
    • /
    • 2001
  • An analytical thermal model of HESG(higt efficiency speed grinding) is presented, in which the heat flux to workpiece in grinding zone is modeled as time dependent and moves along a slope decided by contact chord(approximation of con-tact arc). By matching the maximum surface temperature of workpiece derived from this model to the maximum surface temperature of grinding wheel composite as done in Lavins simple thermal model, the relation of maximum surface tem-perature and energy partition of workpiece to grinding speed is obtained. In high speed grinding, as wheel speed increases, energy partition decreases with no regard to table speed.

  • PDF

Effects of the maximum grit depth of cut on grinding characteristics (연삭가공특성에 미치는 연삭입자 최대물림깊이의 영향)

  • 김효정;허인호;우성대;이영문
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1999.05a
    • /
    • pp.15-20
    • /
    • 1999
  • In this study, the effects of the maximum grit depth of cut on the grinding characteristics were investigated. And AE signals produced during grinding processes have been studied to find out the appropriate AE parameters for assessing grinding processes. S45C steel has been ground under the conditions yielding removal rate of workpiece, 100, 200, 300 and 400rnm$^3$/min which was achived by altering workpiece velocity($\upsilon$) and apparent depth of cut(Z). According to the experimental results, the value of surface roughness increases but grinding power, energy rate of AE signal(AErms$^2$) and specific grinding energy consumed decrease with increase of the maximum grit depth of cut.

  • PDF