• Title/Summary/Keyword: Grinding Efficiency

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Fabrication and Evaluation of Machinability of Diamond Particle Electroplating Tool for Cover-Glass Edge Machining (커버 글래스 엣지 가공을 위한 다이아몬드 입자 전착 공구 제작 및 가공성 평가)

  • Kim, Byung-Chan;Yoon, Ho-Sub;Cho, Myeong-Woo
    • Design & Manufacturing
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    • v.11 no.1
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    • pp.1-6
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    • 2017
  • In these days, due to generalization of using smart mobile phone and wearable device such as smart watch, demand of Cover-glass and touch screen panel for protecting display increases. With increasing the demand of Cover-glass, slimming technique is promising for weight lightening, zero bezel. Cover-glass produced by this technique is required to decreasing thickness with increase strength. In the Cover-glass manufacturing process, mechanical processing and chemical processing has improve in the strength. Generally, Diamond electrodeposition wheel is used in mechanical process. Reinforced glass with the characteristics of the brittle and high hardness was manufactured by using a diamond electrodeposition wheel. At this time, Because of surface of the tool present non-uniform distribution of diamond particle, it has generate Loading of wheel and it has been decrease life of grinding tool, efficiency of grinding, quality and shape accuracy of workpiece. Thus Research is needed to controling particle distribution of diamond electrodeposition wheel uniformly. And it is necessary to study micro hole machining such as proximity senser hole, speaker hole positioned Cover-glass. Reinforced glass with the characteristics of the brittle and high hardness is difficult to machining. Processing of reinforced glass have generated wear of tool, micro cracks. Also, it is decreasing shape accuracy. In this paper, We conducted a study on how to control particle distribution uniformly about the diamond tool manufactured using elecetodeposition processing. It analyzed the factors that affect the arrangement of the particles in the electrodeposition process by design of experiment. And There is produced the grinding tool, which derives an optimum deposition conditions, for processing Cover-glass edge and the machinability was evaluated.

In-Process Relative Robot WorkCell Calibration

  • Wang, Jianjun;Sun, Yunquan;Gan, zhongxue
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.269-272
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    • 2003
  • Industry is now seeing a dramatic increase in robot simulation and off-line programming. In order to use off-line programming effectively, the simulated workcell has to be identical to the real workcell. This requires an efficient and accurate method for the workcell calibration. Currently used techniques in the industry, however, are typically time-consuming, expensive and therefore not suitable for in-process application. This is because most of these techniques are based on the so-called “absolute calibration” method. In contrast to absolute method, relative calibration only measures the difference of an interested object relative to a standard reference. Owing to the small measurement range requirement, relative calibration method is very cheap and can achieve very high accuracy. In this paper the relative method is applied to calibrate an entire grinding workcell. Linear gauge is the only measurement device used. This workcell calibration includes tool center point (TCP) calibration and work object frame calibration. Due to the efficiency of the calibration algorithm and the simplicity of the calibration setup, the described calibration procedure can be done in process.

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Effects of electron beam treatment on cotton linter for the preparation of nanofibrillated cellulose

  • Le, Van Hai;Seo, Yung Bum
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.2
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    • pp.68-74
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    • 2016
  • Nanofibrillated cellulose (NFC) was prepared from cotton linter after electron beam irradiation to investigate its effects on the manufacturing efficiency of the NFC preparation and the property changes by the treatment. Mechanical device (Super Masscolloider) was used to prepare the NFC and its passing frequency for each NFC preparation was recorded. More electron beam irradiation resulted in less passing frequency. Alpha cellulose content, molecular weight, crystallinity index, and thermal decomposition behavior of each treatment were lowered by electron beam treatment (10 and 100 kGy) and grinding process. NFC films were prepared to investigate their mechanical properties. There were little changes in tensile properties of the NFC films.

A Study on the Grinding Characteristics According to Cooling Methods (대체냉각 기술을 이용한 환경친화 연삭가공 기술)

  • Lee, S.W.;Choi, H.Z.;Heo, N.H.;Lee, J.H.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.962-967
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    • 2003
  • Recently, environmental pollution has become a serious problem in industry, and many researches have been done in order to preserve the environment. The coolant, which promotes lubrication, cooling and penetration, contains chlorine, sulfur and phosphorus to improve the machining efficiency. These additives, which move around into the air during machining, pollute working. Therefore, many researches on how to reduce the amount of coolant during machining have been carried out. However, to reduce even small amount of coolant causes high temperature of a workpiece and it brings thermal defects. In this study, the experiments of wet & dry grinding using cooling methods (using coolant only, mist and compressed cold air only) are performed to solve the problem of environmental contamination and to get a better surface integrity of a workpiece by comparing surface roughness, roundness and residual stress.

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Development of Wire Clamping Transfer Mechanism for Tapered Helical Shape (테이퍼진 나선가공 연삭기를 위한 와이어 클램핑 이송기구의 개발)

  • Eun, Suin;Maeng, Heeyoung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.2
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    • pp.257-261
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    • 2017
  • Drilling file is medical mini-drill which is made of Ni-Ti material and has tapered shape. It's for removing teeth nervine which helps the endodontic treatment. All files, saled at domestic market, are imported from U.S. and Europe. Also they have low manufacturing efficiency and high price because it is made by universal 5 axis CNC grinding machine. To solve these problem, 3 axis CNC table, controllable tilting angle spindle and helix angle moving table are devised. To confirm divised CNC grinding machine's manufacturing accuracy, conveying amount and finish product size measurement expreiment has been practiced. Also to automate all manufacturing processes, automatic mechanism is designed.

Investigation of a Method Measuring Bond에s Work Index of Korean Kaolin by Laboratory Ball Mill (소형 Ball Mill에 의한 고령토의 분쇄 일지수 측정방법의 검토)

  • 심철호;강용식;서태수
    • Journal of the Korean Ceramic Society
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    • v.24 no.1
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    • pp.47-55
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    • 1987
  • The purpose of this work is to establish the basic calibration data for the efficiency of grinding by investigating the Bond's Work Index employing Korean Kaolin as a reference mateial with the laboratory-scale ball mill. A small ordinary ball mill has a dimension of 133 inside diameter and 144mm long. The analysis of the experimental results in this work sets up a equivalent calibration method with the laboratory-scale ball mill to those with special mill. The theoretical expression, derived from the rate equation proposed by Miwa, is obtained to anticipitate the stable revolution number for the next grinding cycle. The proposed equation is more systematic and acurate than lshihara's empirical equation is more systematic and acurate than lshihara's empirical equation for the measurement of gindability of a ball mill.

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Measurement of Large Mirror Surface using a Laser Tracker (레이저트래커(Laser Tracker)를 이용한 대형 광학 거울의 형상 측정)

  • Jo, Eun-Ha;Yang, Ho-Soon;Lee, Yun-Woo
    • Korean Journal of Optics and Photonics
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    • v.24 no.6
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    • pp.331-337
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    • 2013
  • A large optical surface is fabricated by grinding, polishing and figuring. The grinding process is the most rapid and has the largest amount of fabrication of all processes. If we measure the surface precisely and rapidly in the grinding process, it is possible to improve the efficiency of the fabrication process. Since the surface of grinding process is rough and not shiny, it is not easy to measure the surface using light so that we cannot use an interferometer. Therefore, we have to measure the surface using a mechanical method. We can measure the surface under the grinding process by using a laser tracker which is a portable 3-dimensional coordinate measuring machine. In this paper, we used the laser tracker to measure the surface error of 1 m diameter spherical mirror. This measurement result was compared to that of an interferometer. As a result, surface measurement error was found to be $0.2{\mu}m$ rms (root mean square) and $2.7{\mu}m$ PV (Peak to Valley), which is accurate enough to apply to the rough surface under the grinding stage.

Changes in Extraction Efficiency of Pine Needles depending on Extraction Method and the Condition (추출 방법과 조건에 따른 소나무 지엽 추출효율 변화)

  • Kim, Dong Sung;Kim, Hyung Min;Sung, Yong Joo;Kang, Seog Goo;Kang, Ho-Yang;Lee, Jun-Woo;Kim, Se Bin;Park, Gwan-Soo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.1
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    • pp.93-99
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    • 2016
  • The extraction efficiency depending on the extracting methods and the conditions of extraction was investigated. The common steam extraction was compared to the distillation extraction method. The effects of the samples size and the extraction time on the extract yield were also investigated by using UV-Vis spectrophotometer. One of the functional components of pine needle extract as the natural phenol base components were detected by the UV-VIS at around 235 nm wavelength range. The absorbance intensity at around 235 nm wavelength of the pine needle extract was used as the indicator of the extraction efficiency in this experiment. The distillation extraction showed the higher extract yield than the steam extraction. The grinding treatment of pine needles also resulted in the better extract performance, but the severe grinding showed a little decrease in the extract yield especially in case of the distillation extraction method. More than half of the extract was collected at the first stage of the extraction, that was the first 15 minutes in the total 60 minutes extraction.

Effects of Pulp Pre-treatment and Grinder Clearance on the Manufacturing Characteristics of Microfibrillated Cellulose (펄프의 전처리 및 그라인더 간격이 MFC 제조 특성에 미치는 영향)

  • Yong, Seong Moon;Kwak, Gun Ho;Cho, Byoung-Uk;Lee, Yong Kyu;Won, Jong Myoung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.2
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    • pp.61-69
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    • 2015
  • A number of researches have been carried out regarding the utilization of nanocellulose(crystalline nanocellulose, microfibrillated cellulose, nanofibrillated cellulose) for the manufacture of various kinds of composites and functional products. However, only few research works on the manufacturing characteristics of nanocellulose could be found, although some companies started already the production of nanocellulose in commercial scale. However, the most important thing in commercializing of production and utilization of nanocellulose is to develop the economical and efficient process. Thus, this study was carried out in order to investigate the effects of refining, alkaline pre-treatment and grinder clearance on the characteristics of microfibrillated cellulose and energy consumption. There was no significant differences in crystalline index with the degree of microfibrillation. The initial fibrillation could be improved by refining pre-treatment, but its effect was not observed anymore since the fibrillation was done up to certain level by grinding. Refining pre-treatment did not improved the energy efficiency. Alkaline pre-treatment can be helpful because the swelling of pulp fiber will facilitate fibrillation. It was found that the decrease in grinder clearance was helpful to improve the energy efficiency.

AN EXPERIMENTAL STUDY ON THE EFFICIENCY OF A LOCAL VENTILATION SYSTEM AND THE PROTECTING FACE MASKS IN DENTAL LABORATORIES

  • Kim, Uoong-Chul
    • Journal of Technologic Dentistry
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    • v.11 no.1
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    • pp.95-102
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    • 1989
  • This study was performed to study the efficiency of a local ventilation system, installed in dental laboratories, and of two types of protecting face masks. The dust originating from the workpiece as well as from the wheels and stones was collected on air filters in the cutting cycle during coarse and fine grinding, and in the subsequent polishing procedures of each specific dental material. The efficiency of the ventilation system was measured on the basis of weight reduction of dust in the breathing air at a distance about 20-40 cm from workpiece. The results were as follows: 1. Use of the local ventilation system reduced the amounts of respirable dust to an average level of 21.4%, although the efficiency of the local ventilation system varied depending upon materials used. 2. Mounting a nozzle on the tube improved the efficiency of the ventilation system considerably. The efficiency of the local ventilation system also increased as the workpiece was closing to the tube inlet. 3. With or without the local ventilation system, the distance between the position of the workpiece and sampler greatly affected the dust level. 4. The face masks covering the sampler improved the efficiency of the ventilation system considerably.

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