• Title/Summary/Keyword: Grid plate

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Relation between Flatness of Surface Plates adn Numbers of Measurement-Point (정반 평면도와 측정점 개수와의 수학적 관계)

  • 현창헌
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.4
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    • pp.99-105
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    • 1999
  • The flatness is the most important nature for the surface plates. For finding such a flatnes a surface plate is surveyed along a number of straight lines parallel to the edges of plate which form a grid pattern. Next the variations in height of the grid points are measured relative to a datum point. the relation between the number of such grid points and the flatuness of a measured surface plate is formulated in this study. In addtion it is found that the grid-point-numbers suggested by KS B 5254 and JIS B 7513 have very poor reliability for estimation of flatness incase of the surface plates with poor original flatness.

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Experimental and FE Analyses of Hot Curvature-Forming for Aluminum Thick Plate Using Grid-Typed Hybrid Die (격자형 하이브리드 금형에 의한 열간 알루미늄후판 곡면성형공정해석 및 실험)

  • Lee, I.K.;Lee, J.M.;Son, Y.K.;Lee, C.J.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.20 no.4
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    • pp.316-323
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    • 2011
  • The hot curvature-forming of large aluminum thick plate using a grid-typed hybrid die is a process for the production of a spherical LNG tank. Many variables such as the initial die surface quality, grid size, grid thickness, size of blank plate and cooling line design, control the success of the process. In addition, the plate used in this process is generally larger than $10{\times}10m$ in size. Thus, it is very difficult to predict the surface characteristics of the plate during forming and to measure the different parameters due to the high cost of the experiments. In order to optimize the process design for the grid-type die, the development of an analytical method to predict the surface characteristics of the final product in hot curvature-forming is needed. This paper described the development of the method and procedures for FE simulations of the hot curvature-forming process, including hot forming, air flow, cooling, and thermal deformation analyses. An experiment for a small scale model of the process was conducted to check the validity of the numerical method. The results showed that the curvature of the plate in the analysis agrees well with that of the experiment within 0.037 and 0.016% tolerance margins for its side and corner, respectively.

Composite Overlapping Meshes for the Solution of Radiation Forces on Submerged-Plate

  • Kong, Gil-Young;Lee, Sang-Min;Lee, Yun-Sok
    • Journal of Mechanical Science and Technology
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    • v.18 no.7
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    • pp.1203-1212
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    • 2004
  • The purpose of this study is to predict and understand the hydrodynamic forces and their nonlinear behaviors of fluid motion around the submerged plate oscillating near a free surface. To achieve this objective, we have developed a composite grid method for the solution of a radiation problem. The domain is divided into two different grids; one is a moving grid system and the other is a fixed grid system. The moving grid is employed for the body fitted coordinate system and moves with the body. This numerical method is applied to calculation of radiation forces generated by the submerged plate oscillating near a free surface. In order to investigate the characteristics of the radiation forces, the forced heaving tests have been performed with several amplitudes and different submergences near a free surface. These experimental results are compared with the numerical ones obtained by the present method and a linear potential theory. As a result, we can confirm the accuracy of the present method. Finally, the effect of nonlinear and viscous damping has been evaluated on the hydrodynamic forces acting on the submerged plate.

Study for Accessment of Structural Stability of SAS Reactor (SAS 반응기의 구조 안전성 평가 연구)

  • 이은우;정의동;김윤춘;김종배
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1995.10a
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    • pp.43-49
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    • 1995
  • Sasol Advanced Synthol Reactor was divided into two chambers by grid plate perforated with diffuser holes. The reactor has high stress level beacuse of membrane stress due to internal pressure, thermal stress due to temperature difference and local stress due to structural discontinuity at the juncture of grid plate and shell. Moreover, geometric nonlinear behaviors may appear in the grid plate because of pressure difference between two chambers. In order to survey the stress level and geometric nonlinear behaviors around grid plate, heat transfer analysis, linear static analysis and geometric nonlinear analysis were performed using NISA II developed by EMRC. This paper demonstrates the result of accessment for linear static and geometric nonlinear analysis under various load combinations.

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FE-Analysis of Hot Forming of Al Large Thick Plate for Spherical LNG Tank Considering Cooling Performance of Grid-Typed Die (격자형 금형의 냉각효과를 고려한 구형 LNG 탱크용 대형 알루미늄 후판의 열간성형해석)

  • Lee, Jung-Min;Lee, In-Kyu;Kim, Dae-Soon;Kwon, Il-Keun;Lee, Seon-Bong;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.11
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    • pp.1190-1198
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    • 2012
  • A hot forming of large thick Al plate using a grid-type hybrid die is a process to make a shell plate for the production of a spherical LNG tank. This process is characterized by using a grid-typed die with an additional air cooling system for reducing the cooling time of the heated plate after hot forming. The process consists of the plate's feeding, heating, forming and cooling in detail and each of them is continuously performed along the rail. This paper was designed to propose the analytical and experimental methods for determining the convection and interfacial heat transfer coefficients required in hot forming analysis of Al plate. These values in the analysis are to reproduce numerically the cooling performance of grid-typed die and cooling device. Interfacial heat transfer was obtained from the heat transfer experiments for different pressures and inverse analysis method. To verify the efficiency of the coefficient values obtained from above methods, FE analysis and experiment of the hot spherical-forming process were conducted for a small-scaled model. The convection coefficient was also calculated from flow analysis of air released by cooling device within grid-typed die using ANSYS-CFX.

A Study on the Curing of Positive Plate and Grid to Improve the Capacity of the Lead-Acid Batteries (납축전지의 성능 향상을 위한 양극판의 숙성과 그리드에 관한 연구)

  • Ku, Bon-Keun;Jeong, Soon-Wook
    • Journal of the Korean Applied Science and Technology
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    • v.25 no.1
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    • pp.41-47
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    • 2008
  • This study was conducted to made a grid alloy (Pb-Ca-Sn-Al) which has a temporary composition ratio in order to improve the efficiency of lead acid batteries. The positive activity material made a 3BS(tri-basic lead sulfate; $3PbO{\cdot}PbSO_4{\cdot}H_2O$) by a low temperature curing and it evaluates the plate efficiency through the life cycle testing. The initial current capacity of low temperature curing plate was excellent but the life cycle was not good (S1). As for the S2 plate, however, the initial current capacity and the life cycle were superior.

A Study on the Pb-Ca-Sn Grid Alloy of Positive Plate in Lead-Acid Battery (납축전지에서 양극판의 Pb-Ca-Sn 그리드 합금에 관한 연구)

  • Ku, Bon-Keun;Jeong, Soon-Wook
    • Journal of the Korean Applied Science and Technology
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    • v.25 no.4
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    • pp.518-524
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    • 2008
  • In this study, positive plates of lead acid battery of Pb-Ca alloy and Pb-Ca-Sn alloy were fabricated and the mechanical characteristics of positive plates were measured. This study observed how the changes of content of Ca & Sn affect interface corrosion which is located in between grid & active materials and lead acid batteries as well. The mechanical characteristics of grid alloy is better when Ca is 0.05 wt.% then 0.1 wt.%. This study said that the corrosion rate between the active material based on the charge/discharge cycle of lead acid battery and grid interface is much faster than a grid which contains Sn. And furthermore, according to the study the rate 30 of Sn/Ca which is added to grid shows the best performance.

Nonlinear modeling of flat-plate structures using grid beam elements

  • Tian, Ying;Chen, Jianwei;Said, Aly;Zhao, Jian
    • Computers and Concrete
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    • v.10 no.5
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    • pp.489-505
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    • 2012
  • This paper presents a simplified grid beam model for simulating the nonlinear response of reinforced concrete flat-plate structures. The beam elements are defined with nonlinear behavior for bending moment and torsion. The flexural stiffness and torsional strength of the beam elements are defined based on experimental data to implicitly account for slab two-way bending effects. A failure criterion that considers the interaction between the punching strength and slab flexural behavior is incorporated in the model. The effects of bond-slip of slab reinforcement on connection stiffness are examined. The proposed grid beam model is validated by simulating large-scale tests of slab-column connections subjected to concentric gravity loading and unbalanced moment. This study also determines the critical parameters for a hysteretic model used to simulate flat-plates subjected to cyclic lateral loading.

A new experimental technique on the tubular joints of spatial grid structures

  • Chen, Zhi-Hua;Sun, Guo-Jun;Luo, Zhi-Shan
    • Structural Engineering and Mechanics
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    • v.40 no.6
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    • pp.801-811
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    • 2011
  • A new experimental technique was developed on the plate-inserted welded tubular joints of spatial grid structures. In the experimental technique, a microcomputer controlling instrument of moire intervention (MCIMI) was adopted. A test was designed on the plate-inserted welded tubular joints of spatial grid structures to show the effectiveness of the MCIMI technique. Both traditional electrical measuring technique and MCIMI technique were employed in the test. The test results showed that the MCIMI technique was feasible in the case of the complicated tests on steel structures. The MCIMI technique not only implemented the limitation of traditional electrical measuring technique, but also improved the accuracy of the test. According to the test results, we further examined the plate-inserted welded tubular joints in the cable-stayed spatial grids of the Binhai International Convention & Exhibition in Tianjin, China. The analysis showed the joints are safely designed with adequate conservatism. The research provided a new application of MCIMI in the field of large-scale structure engineering.

A Study on the Shear Forming Process of Grid for Lead-Acid Battery (무누액 배터리기판 격자의 전단공정 개발)

  • 이춘만;김대성;정종윤;조형찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.128-133
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    • 2004
  • This study has been focused on the development of shear forming process of grid for lead-acid battery. The grid plays an important role in the flow of electricity because the grid is a skeleton of the pasted plate. Therefore, it must be of the highest quality to prevent plate failures and then, battery failure, and ensure the best battery performance possible. The finite element analysis of the shear forming process is carried out and the result is compared with the experimental data. The influence of the numerical parameters such as clearance, velocity of punch and critical damage value on the simulation results turns out to be very considerable.

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