• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.06a
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• pp.951-952
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• 2008

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.461-462
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• 2007

• Proceedings of the Materials Research Society of Korea Conference
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• 2008.05a
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• pp.16.2-16.2
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• 2008

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.186-189
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• 2001

The main method in micro-etching process, used in manufacturing semiconductors, electronic components, circuits, is Photo Masking method that exposes and develops on the photo-sensitivity solutions or films. This method enables one to process highly precisely, $\pm$0.03 mm in end line location area. But this has limits in a high speed / wide width process, difficulties in endless masking, and the problem of high price. We have developed the direct masking method to make use of Gravure printing, widely used in grocery packing sheet printing. We made cylinder tools to influence the masking quality by laser stream process. We have confirmed that the end line location accuracy in the line width of the product is improved from 0.12 mm to $\pm$0.07 mm level, after etching process.

• Journal of the Korean Graphic Arts Communication Society
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• v.20 no.2
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• pp.69-83
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• 2002

This research attempts on plate making for gravure. Direct Hard Dot Method, Helio Kliso Graph, and Laser TB Dot; these three method are the most popular in Korea. For examining ink transmission, three plates were made in the above three different way for the same manuscript and were printed under the same condition. After printing speed was also varied into 150line/inch, 175line/inch, and 200line/inch, ink transmission was examined too. After printing the same manuscript with the above three method then the researcher examined level of ink transmission. Printing lines shows that Laser TB Dot Method and Direct Hard Dot Method were favorable level, while there was big differences of state of Helio Kliso Graph plate.

• Journal of the Korean Graphic Arts Communication Society
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• v.28 no.2
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• pp.45-56
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• 2010

The computer simulation is presented of gravure ink transferring behavior and penetration to the paper when an gravure roller is used to transfer a printing ink onto a substrate. The three dimensional unsteady ink motion is simulated by Polyflow package software and experimented by IGT gravure printing test machine. The simulation is performed where the flow domain is bounded above by a stress free surface and bounded below by a moving substrate. Specific predictions are made for particular pattern of cells and substrates. Cell size and ink rheological properties are found to be the principal determination of transferring behavior. Simulation is currently restricted to the flow domain beneath the receding meniscus. Both Newtonian and shear thinning inks are considered.

• Journal of the Korean Graphic Arts Communication Society
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• v.30 no.2
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• pp.1-12
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• 2012

In this experiment, we have manufactured thermal-curable silver pastes for direct printing. And to enhance conductivity, printability, adhesion and hardness during polymer direct-gravure prints, we have manufactured Ag pastes by adding variety of filter contents. Then we have investigated characteristics of rheology in paste according to the gravure printability and the properties of printed conductive patterns. Depending on a variety of Ag powder, there was a big difference in sharpness of printed pattern. And also by the use of carbon, there was a big difference in amount of solvent used, conductivity and in hardness. We could improve doctoring and the sharpness of a pattern by adding Ag paste in carbon particle, but as we have used nano-sized particle, there was an increase in the amount of solvent used and also we have found out that it gives a bad effect as adhesive and hardness becomes weaker. Even though Ag particle has the same spherical shape, the surface treatments could differ from one another. And by the appropriate choice and with the suitable combination of Ag powder, excellent printability and conductivity could be obtained.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.1098-1102
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• 2008

To increase the ink transfer rate in the micro-gravure-offset printing, the liquid transfer process between two separating plates is investigated. During the liquid transfer process, in which one plate is fixed and the other one moves vertically, a sessile droplet is separated into two droplets. The volume ratio of the two droplets depends on the contact angles of the two plates. In a numerical study of the ink transfer processes, liquid transfer between two parallel separating plates and between a trapezoidal cavity and an upward moving plate are simulated, as models of the printing of ink from the offset pad onto the substrate and the picking up of ink from the gravure plate by the offset pad, respectively. Also, in experimental study, to obtain various surface contact angles, chemical treatment, plasma treatment, and electrowetting- on-dielectric (EWOD) surface are considered. The transfer rate between two plates is calculated by analyzing the droplet images. From the results, the optimal surface contact angles of the units of the micro-gravure-offset printing can be characterized.

• Journal of the Korean Graphic Arts Communication Society
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• v.26 no.1
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• pp.39-50
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• 2008

We have manufactured Ag pastes for gravure printing by adding different solvent contents. Then the gravure printability and properties of conductive patterns gravure-printed by the different rheology characteristics of pastes were investigated. The dispersity of pastes was increased and the viscosity and shear rate dependence of viscosity for pastes were decreased by increasing the solvent content. Also storage modulus G', loss modulus G" and angular frequency value when G" starts to be bigger than G' of pastes were increased by decreasing the solvent content. These mean a flow drop of paste. As a result of gravure printing using two plates which have different line counts(175line and 350line), conductive patterns printed using 175line were spreaded more but Ag packing, thickness and conductivity of the conductive patterns were better than those printed using 350line. And the spread values of conductive patterns were increased with solvent contents but the best properties for Ag packing, surface roughness and conductivity of the conductive pattern were obtained by paste (3) which has 550cps of viscosity at $100s^{-1}$ and tan ${\delta}$ > 1 at 10rad/s. As a result of gravure printing using 350 line plate and paste (3), the conductive pattern has $1.2{\mu}m$ of film thickness and $1.9{\times}10^{-5}{\Omega}{\cdot}cm$ of conductivity.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.873-878
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• 2007

Stability of high-speed roll-to-roll printing machines is one of the most important factors that are required for the printing machines to operate properly and to obtain reasonable printing performance. This paper proposes a new model for the web-tension system of a high-speed gravure printing machine considering span-length variations due to dancer rollers, and analyzes the stability of plant dynamics of the printing machine using the proposed model. Span-length variations due to dancer motions are considered for the modeling of plant dynamics in two ways; one is to include the effect of span-length variations without considering dancer inertias and viscous frictions, and the other is to include the effect of span-length variations with considering dancer inertias and viscous frictions. The stability of the plant model is analyzed for various web-speeds using the eigenvalues of the linearized model about operating points.