• Title/Summary/Keyword: Grain-oriented silicon steel

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The Trial Manufacture of the Grain-Oriented Ultra-Thin Silicon Steel Ribbon using Hot-Rolled Plate (열연판을 사용한 방향성 박규소강대의 제작)

  • 강희우
    • Journal of the Korean Magnetics Society
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    • v.11 no.1
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    • pp.1-7
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    • 2001
  • We investigated to DC magnetic characteristics, the dependence of annealing temperature on the crystal grain and the crystalline orientation for grain-oriented silicon ribbon with 100 $\mu\textrm{m}$ final thickness manufactured by three times cold rolling method using the hot-rolled silicon steel plate as a raw material. The growth of (110)[001] Goss texture were almost observed in the whole area of the sample. The values of the saturation magnetic flux density B$\sub$s/ and the average ${\alpha}$ angle have 1.9 T and 4.6 degrees respectively. From this result we could be confirmed that the three times cold rolling method has a possibility of manufacture for oriented ultra-thin silicon ribbons much more simple and cheeper than the existing oriented silicon steel manufacturing method by means of more simplified producing process.

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A Study on the Design of High Efficiency Induction Motor by Grain-oriented Magnetic Cores (방향성 자기재료에 의한 유도전동기의 효율향상설계에 관한 연구)

  • 황영문;이인칠;안진우;박한웅
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.38 no.3
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    • pp.173-181
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    • 1989
  • A split-phase induction motor with asymmetrical magnetizing reactance axes develops starting torque and its efficiency can be high under certain conditions. In this paper, one method of producing the asymmetry of magnetizing reactance axes is described. The grain-oriented silicon steel core is used to produce the asymmetric axes instead of non-oriented silicon steel core which is used in general motors. The optimum design method for the motor is suggested and analyzed. To verify this suggestion, the permanent capacitor run type induction motors are designed to be driven at balanced condition by its asymmetrical effect, and then the oscillating torque due to the asymmetry of motor structures are analyzed. Tests of the sample motor have shown good performance comparable to ordinary types. This motor structure can be used where high effciency and reliability are required, and also the amount of core materials can be reduced due to its high permeability.

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Relation of Grain Size with Magnetic Domain Wall for Tertiary Recrystallized 3% Si-Fe Strip (3차 재결정에 의한 극박 방향성 규소강판의 결정립 크기와 자벽수와의 관계)

  • ;K. I. Arai
    • Journal of the Korean Magnetics Society
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    • v.6 no.3
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    • pp.165-169
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    • 1996
  • The relationship between grain size and number of magnetic domain walls for tertiary recrystallized ultra thin 3 % Si-Fe strips was investigated. It was found that the strips with different grain size can be produced by controlling the inserting speed of sample in annealing furnace. Though grain size of the stirip became smaller than 1mm, $B_{8}$ of high value above 1.95T was obtained. But $H_{c}$ increased with decaying the grain size. The magnetic domains and losses of the ultra thin grain oriented silicon steel with smaller grian size were observed. The eddy current losses of the strips were decreased with decreasing the grain size in high frequency range because strips with smaller grain have narrower magnetic domain wall spacings. But Hysteresis losses of the strips with smaller grain have high value in low frequency range. Therefore the iron loss of ultra thin grain oriented silicon steel could be controlled by the grain size. It was clarified that the minumum tatal loses depended on the exciting frequency and grain size.

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Asymmetric Rolling as Means of Texture and Ridging Control and Grain Refinement (집합조직과 이랑형표면결함의 제어 및 결정립 미세화 수단으로서의 비대칭압연)

  • Lee D.N.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.11-18
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    • 2004
  • Asymmetric rolling, in which the circumferential velocities of the upper and lower rolls are different, can give rise to intense plastic shear strains and in turn shear deformation textures through the sheet thickness. The ideal shear deformation texture of fcc metals can be approximated by the <111> // ND and $\{001\}<110>$ orientations, among which the former improves the deep drawability. The ideal shear deformation texture for bcc metals can be approximated by the Goss $\{110\}<001>\;and\;\{112\}<111>$ orientations, among which the former improves the magnetic permeability along the <100> directions and is the prime orientation in grain oriented silicon steels. The intense shear strains can result in the grain refinement and hence improve mechanical properties. Steel sheets, especially ferritic stainless steel sheets, and aluminum alloy sheets may exhibit an undesirable surface roughening known as ridging or roping, when elongated along RD and TD, respectively. The ridging or roping is caused by differently oriented colonies, which are resulted from the <100> oriented columnar structure in ingots or billets, especially for ferritic stainless steels, that is not easily destroyed by the conventional rolling. The breakdown of columnar structure and the grain refinement can be achieved by asymmetric rolling, resulting in a decrease in the ridging problem.

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Design of a miniature electron beam irradiation apparatus for domain refining grain oriented electrical steel with electron beams (전자빔 조사에 의한 방향성 전기강판의 철손 감소를 위한 소형 전자빔 조사장치 설계)

  • 조경재
    • Proceedings of the KIPE Conference
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    • 2000.07a
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    • pp.18-21
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    • 2000
  • A nonconstact technique for reducing the core loss of a grain oriented silicon steel has been developed by the use of mechanical scribing Q-switched laser plasma jet or electron beam irradiation. Among these methods electron beam irradiation has advantages of domain refining without any deformation or damage of insulating film on the surface of a grain criented Si-Fe. Over the past years this processing was performed in vaccum of 10-4 Torr or below causing the problem of high cost and difficulty of continuous works. In this paper a miniature electron permeable window through which electron beam energy 4-80keV and average current 0.1-2mA. were obtained for electron beam irradiating on air was designed and manufactured.

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Development of Electrical Steel by Laser Magnetic Domain Refinement for Applying to Transformers of High Energy Efficiency (고효율 변압기용 레이저자구 전기강판 개발)

  • Kwon, Oh-Yeoul;Cha, Sang-Yun;Ha, Kyung-Ho;Kim, Ji-Hyun;Kim, Jae-Kwan
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.625-626
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    • 2008
  • The magnetic domain-refining techniques such as ball scratching, laser irradiation and plasma have been developed to reduce the domain wall spacing and thus iron losses in Fe-3%Si grain-oriented silicon steels. In view point of magnetic properties, it was supposed that the locally residual stresses change the magnetoelastic energy of the material and thus the spacing between $180^{\circ}$ domain walls decreases in order to reduce the magnetostatic energy. The effect of laser irradiation on iron loss and magnetostriction reduction for Fe-3%Si grain-oriented steel were investigated. Since the local tensile stresses were induced at the surface of Fe-3%Si steel by the laser irradiation, the minimum iron loss caused by reducing eddy current loss was obtained in spiete of the decrease of permeability by hindering eddy current loss was obtained in spite of the decrease of permeability by hindering the domain wall movement around the induced stress field. Furthermore, the laser treated 3%Si steel has lower magnetostriction as compared to non laser-treated steel and is less sensitive to applying pre-stresses due to the volume reduction of $90^{\circ}$ domain in materials.

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Development of High Efficiency Self Diagnosis Type Neon Transformer using Groin Direction of Non-Oriented Silicon Steel Strip (압연 방향을 적용한 자체 진단형 고효율 네온관용 변압기)

  • 변재영;김윤호
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.17 no.1
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    • pp.17-24
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    • 2003
  • In this paper, a high efficiency leakage transformer for neon tube is developed to improve its power factor, to reduce its core loss and weight by using a technique of shape optimization and grain direction of non-oriented silicon steel strip. A protection circuit is designed for all types of neon transformer loaded with one or more neon tubes. Whenever the neon tube fails to be started up or comes to the life end, or encounters faults with open-circuits at the output terminals of the neon transformer, the electronic type protection circuit will be initiated to avoid more critical hazards. These neon transformers need a electronic type protection circuit to prevent from current stresses on circuit components by neon tube fail. The input of the transformer is automatically cut on when the abnormal condition occurs, preventing waste of no-load power.

Effect of Si on Mechanical and Anti-oxidation Properties of Ti-Si-N Coating (Si가 Ti-Si-N 코팅막의 기계적 성밀 및 내산화특성에 미치는 영향)

  • 박범희;김정애;이종영;김광호
    • Journal of the Korean Ceramic Society
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    • v.37 no.1
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    • pp.96-101
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    • 2000
  • Comparative studies on microstructure, and mechanical and anti-oxidation properties between TiN and Ti-Si-N films were performed. The Ti-Si-N films were deposited on high-speed steel and silicon wafer substrates by plasma-assisted chemcial vapor deposition(PACVD) technique. The Si addition to TiN film caused to change the microstructure such as grain size refinement, randomly multi-oriented microstructure, and nano-sized codeposition of silicon nitride in the TiN matrix. The Ti-Si-N film, contains Si content of ∼7 at.%, showed the micro-hardness value of ∼3400 HK, which was higher than the pure TiN film whose hardness was ∼1500HK. The Ti-Si(7 at.%)-N film also showed much improved anti-oxidation properties compared with those of the pure TiN film. These properties were also related to the microstructure of Ti-Si(7 at.%)-N film was formed and retarded further oxidation of the nitridelayer. These properties were also related to the microstructure of Ti-Si(7 at.%)-N film which was characterized by nano-sized precipitates of silicon nitride phase in the TiN matrix and randomly oriented grains.

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