• Composites Research
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• 제37권2호
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• pp.94-100
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• 2024

In order to evade the premature failure of super duplex stainless steels (SDSSs) in some harsh environments, the increase of their mechanical properties is a promising approach. In this study, based on the laser powder bed fusion (LPBF) technique, SDSS matrix composites without post heat treatment were fabricated by using the powder mixture of SDSSs, super austenitic stainless steels (SASSs) and micron-sized TiC particles. Many in-situ TiC_xN_y nanoparticles were found to be formed by using micron-sized TiC particles in as-built composites, and both fine ferrite and austenite grains were generated. The as-built composites exhibited an excellent combination of high ultimate tensile strength (UTS) (~1066 MPa) and good uniform elongation (UE) (~15.6%), showing a better mechanical property compared with other reported LPBF-fabricated SDSSs, which was mainly attributed to the fine grain, Orowan and dislocation strengthening mechanisms. In particular, the successful fabrication of SDSS matrix composites can set the stage for producing high-performance metallic parts via LPBF technique.

• 한국정밀공학회지
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• 제8권3호
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• pp.55-63
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• 1991

Transforming small ultrasonic energy into large mechanical energy is the essential feature of ultrasonic vibration in various application fields. This energy amplification can be obtained by achieving resonance condition between booster or tool horn and transducer. When it has uniform section with small sectional area, one dimensional analysis provides good estimation of the natural frequency of the horn. But, for arbitrary shape of horn, one dimensional analysis can no longer be applied. At present, designing tool horn whose natural frequency is identical to that of transducer requires serveral stages of trial and error in actual manufacturing process. In this paper, frequency analysis program is developed to easily predict the natural frequency of ultrasonic vibration cutting tool with axisymmetry and 3- dimensional shape using finite element method.

• 소성∙가공
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• 제25권5호
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• pp.319-324
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• 2016

Recently, the roll forming process is one of the most widely used processes for manufacturing automotive part. In this study, flower patterns of roll forming process were designed to manufacture an ultra high strength bumper beam using the finite element analysis. Three types of flower patterns such as the basic type, the rotation type and the split type were designed based on the constant arc length forming method using the design software, UBECO Profil. Finite element analysis was performed to evaluate the suitability of designed flower patterns in terms of the longitudinal strain and the bow defect. The analytical results show that the split type represents more uniform longitudinal strain distributions and a good dimensional accuracy than other types of flower patterns.

• 한국생산제조학회지
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• 제25권4호
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• pp.271-280
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• 2016

Predicting cutting forces in machine tools is essential to productivity improvement and process control in the manufacturing field. Furthermore, milling machining is more complicated than turning machining. Therefore, several studies have been conducted previously to simulate milling forces; this study aims to simulate the cutting forces in milling machines using multi-layered neural networks. In the experiments, the number of layers in these networks was 3 and 4 and the number of neurons in the hidden layers was varied from 20 to 200. The root mean square errors of simulated cutting force components were obtained from taught and untaught data for the various neural networks. Results show that the error trends for untaught data were non-uniform because of the complex nature of the cutting force components, which was caused by different cutting factors and nonlinear characteristics coming into play. However, trends for taught data showed a very good coincidence.

• 설비공학논문집
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• 제22권8호
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• pp.523-529
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• 2010

We investigate two-dimensional laminar flow around rectangular cylinders placed in a uniform stream. Numerical simulations are performed, using finite volume method, in the ranges of $50{\leq}Re{\leq}150$ and $0.1{\leq}W/H{\leq}1.0$, where Re and W/H are the Reynolds number and the width-to-height ratio, respectively. The immersed boundary method is used to handle the rectangular cylinder in a rectangular grid system. Comparisons with the previous results show good agreement in Strouhal number, drag and lift coefficient. The present study reports the detailed information of flow structure at different width-to-height ratios in the ranges of $50{\leq}Re{\leq}150$.

• Advances in nano research
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• 제13권2호
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• pp.135-146
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• 2022

The accurate assessment of the performance of nonuniform systems requires a thorough understanding of stability analysis. As a result, the theoretical modeling of the influence of various variables on the performance of small-scale nonuniform structures with conventional and non-conventional geometries is presented in this paper. According to the fundamental computer simulation based on mathematical and mechanical principles, the stability of the nonuniform structures is examined. Thus, a numerical procedure is used to simulate the stability and instability characteristics of the nonuniform small-scale structures via computer aid. Theoretic simulation methods provide a great deal of the design and production of small-scale structures at a low cost compared to experimental simulations. Thus, this paper provides a good presentation of the stability analysis of the nonuniform nanoscale structures with high accuracy without actual experimental.

• Structural Engineering and Mechanics
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• 제2권4호
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• pp.359-367
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• 1994

The stability behaviour of symmetrically laminated rectangular composite plates with loaded ends clamped and unloaded edges simply-supported, and subjected to uniform in-plane compression is investigated. A numerical and experimental investigation is presented in this contribution. The stacking sequence of the laminated glass/epoxy composite plates is symmetric about the middle surface and consists of 8-ply [0, 90, +45, -45]s lamination. Numerical predictions were obtained through the use of the finite element method. The above plates were modelled with 8-noded isoparametric layered shell elements. The effect of the input parameters such as the degree and forms of prescribed initial imperfection and the incremental step size required for incremental loading, on the convergence of the solution is thoroughly examined. Experimental results are presented for 10 test panels. All test panels were made from glass/epoxy unidirectional prepregs and have aspect ratio of 5.088. The laminate thicknesses were found to vary from 1.054 mm to 1.066 mm. Comparison of experimental data with predicted results show good correlation and give confidence in the finite element model.

• International Journal of Naval Architecture and Ocean Engineering
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• 제8권2호
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• pp.177-187
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• 2016

To evaluate the tractive performance of tracked trencher on seafloor surface, a new shear stress-displacement empirical model was proposed for saturated soft-plastic soil (SSP model). To validate the SSP model, a test platform, where track segment shear test can be performed in seafloor soil simulacrum (bentonite water mixture), was built. Series shear tests were carried out. Test results indicate that the SSP model can describe the mechanical behavior of track segment with good approximation in seafloor soil simulacrum. Through analyzing the main external forces applied to seafloor tracked trencher during the uniform linear trenching process, a drawbar pull prediction model was deduced with the SSP model. A tracked walking mechanism of the seafloor tracked trencher prototype was built, and verification tests were carried out. Test results indicate that this prediction model was feasible and effective; moreover, from another side, this conclusion also proved that the SSP model was effective.

• Steel and Composite Structures
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• 제16권5호
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• pp.455-480
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• 2014

Sixteen concrete filled square CFRP-steel tubular (S-CFRP-CFST) stub columns under axial compression were experimentally investigated. The experimental results showed that the failure mode of the specimens is strength loss of the materials, and the confined concrete has good plasticity due to confinement of the CFRP-steel composite tube. The steel tube and CFRP can work concurrently. The load versus longitudinal strain curves of the specimens can be divided into 3 stages, i.e., elastic stage, elasto-plastic stage and softening stage. Analysis based on finite element method showed that the longitudinal stress of the steel tube keeps almost constant along axial direction, and the transverse stress at the corner of the concrete is the maximum. The confinement effect of the outer tube to the concrete is mainly focused on the corner. The confinements along the side of the cross-section and the height of the specimen are both non-uniform. The adhesive strength has little effect both on the load versus longitudinal strain curves and on the confinement force versus longitudinal strain curves. With the increasing of the initial stress in the steel tube, the load carrying capacity, the stiffness and the peak value of the average confinement force are all reduced. Equation for calculating the load carrying capacity of the composite stub columns is presented, and the estimated results agree well with the experimental results.

• Journal of Welding and Joining
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• 제26권4호
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• pp.44-49
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• 2008

Generally, wear plate is steel plate having improved surface contact strength and impact strength by surface hardening which is welded using materials with good corrosion resistance, wear resistance and thermal resistance property. CFP GMAW(Compound Filler Plate Gas Metal Arc Welding) is the cladding method using GMAW with the CFP, which is bound with waterglass, on the substrate. It has advantages of reducing compound powder loss, uniform penetration, and preventing hardness decrease. To develope mass production technique of CFP GMAW process for production of high quality wear plate, the method for controling shallow penetration and increasing productivity is required. In this study, twin torch method applied to CFP GMAW process for increasing productivity. And the method was developed by controling penetration control, CFP dry time, gas formation flux and water glass concentration. As a result, applying twin torch method to CFP GMAW process was possible and high quality wide bead could be made without overlap joint.