• Title/Summary/Keyword: Glaze coating

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Achieve the mechanical strength of ceramic membrane using low temperature ceramic glaze (저온용 도자기 유약을 이용한 세라믹 분리막의 기계적 강도 증가)

  • Lee, Jong-Chan;Kim, Jin-Ho;Han, Kyu-Sung;Hwang, Kwang-Taek
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.1
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    • pp.38-43
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    • 2018
  • Ceramic membrane has been widely used for water treatment due to its advantages of eco-friendly property and low energy consumption. However, high porosity of ceramic membrane higher than 40 % may cause a problem of strength, when it is applied to a water treatment module. In order to solve this problem, the strength of the membrane edge was improved by using the ceramic glaze. Four different glaze compositions for low temperature sintering was selected to minimize the deformation of the membrane microstructure. After coating with low temperature glaze, cracks were observed due to differences in thermal expansion coefficient between the membrane and glaze. Thus, the thermal expansion coefficient of glaze was controlled by addition of cordierite and petalite. As a results, the compressive strength of the ceramic membrane, which was coated with the optimized glaze composition, was increased from $27N/m^2$ to $117N/m^2$, indicating that the glaze coating can improve the disadvantages of the fragile ceramic membrane.

Hydrophobic property of surface glaze of ceramic tiles by copper powder addition (구리 분말 첨가를 통한 도자타일 표면유약의 소수화 특성)

  • Choi, Cheong-Soo;Han, Kyu-Sung;Hwang, Kwang-Taek;Kim, Jin-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.5
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    • pp.215-221
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    • 2019
  • Ceramic tiles, which are widely used as interior and exterior materials for construction, have recently been required to have pollution prevention function. In order to remove contaminants, many researches of ceramic tiles with hydrophilic surface property through $TiO_2$ coating and hydrophobic surface property by improving the flow of water droplets have been proceeded. Expecially, it is very important to develop a surface glaze having hydrophobicity through a sintering process above $1000^{\circ}C$ without an additional coating process and the degradation of mechanical properties. In this study, surface glaze with copper powder was applied to manufacture of ceramic tile. Contact angle of ceramic tile according to thickness of surface glaze layer was investigated after the conventional sintering process. The contact angle of the ceramic tile surface without the copper powder was shown to be $25.3^{\circ}$, which is close to hydrophilic surface. However, the contact angle was increased up to $109.8^{\circ}$ when the thickness of surface glaze with the copper powder was $150{\mu}m$. The excellent hydrophobic property of the surface glaze with copper powder was resulted from the cellular structure of copper particles on the glaze surface. In addition, the mechanical properties of the developed hydrophobic ceramic tiles such as bending strength, chemical resistance, abrasion resistance, and frost resistance were well maintained and meet the criteria of 'KS L 1001 Ceramic tile'.

A Study on the Thermal and Electrical Characteristics with Manufacture of the Heating Element by Using Carbon with Bar Type (봉상 카본 발열체의 제조와 열 및 전기적 특성에 관한 연구)

  • 배강열;이광성;정한식;정희택;정효민
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.5
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    • pp.430-437
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    • 2004
  • This paper is intended as an investigation of study on the thermal and electrical characteristics of the carbon heating element. In this experimentation, the electric material used is the crystalline graphite a kind of natural graphite. The bentonite is used to solidify the heating element and the vacuum furnace is used for sintering it. It is noted that the natural drying time should be at least 58 hours. The plating of the electric pole with the electroless nickel showed the lowest contact resistance among others. The resistance shows linear variation with regard to length. For the insulation and resolution, the glaze coating is best with 80% of water content. The temperature rising characteristic of the heating element is better than sheath heater saving 43% of rising time. The correlation equation for temperature was obtained with the electric power.

Ceramic Ink-jet Printing on Glass Substrate Using Oleophobic Surface Treatment

  • Lee, Ji-Hyeon;Hwang, Hae-Jin;Kim, Jin-Ho;Hwang, Kwang-Taek;Han, Kyu-Sung
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.75-80
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    • 2016
  • Ink-jet printing has become a widespread technology with the society's increase in aesthetic awareness. Especially, ink-jet printing using glazed ceramic ink can offer huge advantages including high quality decoration, continuous processing, glaze patterning, and direct reproduction of high resolution images. Recently, ceramic ink-jet printing has been rapidly introduced to decorate the porcelain product and the ceramic tiles. In this study, we provide an effective method to apply ceramic ink-jet decorations on the glass substrates using a oleophobic coating with perfluorooctyl trichlorosilane. The ink-jet printed patterns were much clearer on the oleophobically coated glass surface than the bare glass surface. The contact angle of the ceramic ink was maximized to the value of $64.0^{\circ}$ on the glass surface, when it was treated with 1 vol% PFTS solution for 1 min. The effects of the printing conditions and firing process on the ink-jet printed patterns on the oleophobically coated glass were also investigated.

Studies on the Glaze for High Expansion Glass Ceramics (고팽창 결정화 유리의 유약에 관한 연구)

  • 박용완;강은태;박찬성;전문덕
    • Journal of the Korean Ceramic Society
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    • v.17 no.4
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    • pp.213-216
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    • 1980
  • A glass-ceramics material of composition %SiO_2$: 38.50, $Al_2O_3$: 26.00, $Na_2O$: 18.00, CaO: 6.00, MgO: 4.00, $TiO_2$: 7.50 was strengthened by coating a series of glazes$(SiO_2-B_2O_3-Al_2O_3-CaO-PbO-Na_2O-)$, which has lower thermal expansion coefficient than that of the glass-ceramics. The thermal expansion coefficient of the glazes ranges $80~90{\times}10^{-7}$cm/cm/$^{\circ}C$, whereas that of the glass-ceramics is $115{\times}10^{-7}$cm/cm/$^{\circ}C$. The glass-ceramics was identified to be composed of nepheline, carnegieite low form, and meta sodium silicate crystal by X-ray diffraction phase analysis. The glaze, having lower melting point and appropriate thermal expansion coefficient, was tried to be stable and good at secondary heat treatment.

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Evaluation on the radio influence voltage of ${7^1/2}$ pin type domestic insulators (국산 핀애자의 라디오 방해 전압(RIV) 평가)

  • 양배덕
    • 전기의세계
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    • v.25 no.6
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    • pp.65-68
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    • 1976
  • For the RIV characteristics test of power apparatus, an indoor measuring system of radio influence voltage was set up and by means of this measuring unit SIV characteristics on the 7$^{1}$2/" pin-type domestic insulators were examined. According to the test data, RIV values of all the test pieces exceeded the maximum permissible level at 10kV applied voltage. The electrical resistivity of domestic semi-conductive glaze as good as importedone but un-uniformity of coating is turned out to be a main cause of failure.lure.

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Characterization of Ceramic Material Coating by Cobalt Sulfate Using Spray Technique

  • Kim, Myung-Je;Won, Il-An;Kim, Kyung-Nam
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.180-180
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    • 2013
  • Ceramic glaze has been developed by numerous experiences and knowhow of potters for a long time. It has offered curiosity and beauty to many people with a variety of colors. This study first verifies the color difference according to clays and glazing used for the coloration experiment based on generation process and chemical reaction of cobalt sulfate, and determines the effect of a dilution ratio with water on changes in coloration concentration. The cobalt-aluminate spinel and the cobalt-silicate olivine are the strongest of the ceramic pigment, producing a very pure, navy blue color.

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Effect of Firing Temperature on Mechanical Property and Contact Damage in Pottery (소성온도가 도자기의 기계적 특성 및 접촉손상에 미치는 영향)

  • 정연길
    • Journal of the Korean Ceramic Society
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    • v.35 no.12
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    • pp.1343-1350
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    • 1998
  • A study is made of mechanical properties of unglazed matrix as a funtion of sintering temperature and crack patterns in layer structur pottery consisting of glaze and substrate and in matrix which is sintered at 120$0^{\circ}C$ and 130$0^{\circ}C$ respectively. The mechanical properties of matrix are increased due to density and vitrification to 130$0^{\circ}C$ The interface of glazed bilayer reveals the reactive intermediate layer. Herzian indentation testing is used to investigate the evolution of damage modes as a function of load. In the materials sintered at 120$0^{\circ}C$ quasi-plastic deformation is developed at the matrix and the cone-like cracks initiate at the glazing top surface and additionally upward-extending transverse cracks initiate at the internal in-just initiate at the glazing top surface which pass through the interface with increasing of indentation load. Finally the dominant damage mode shifts from substrate quasi-plasticity to coating fracture with increasing sintering temperature.

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A Study on the Effect of Residual Stress between Body and Glaze of Pottery on the Mechanical Strength (도자기 소지와 유약의 잔류 응력이 기계적 강도에 미치는 영향에 관한 연구)

  • Lee, Jin-Ha;Na, Eun-Sang;Choe, Seong-Cheol
    • Korean Journal of Materials Research
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    • v.9 no.2
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    • pp.181-187
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    • 1999
  • In this study, the effect of residual stress on mechanical strength was investigated with 1 kind of whiteware body and 4 kinds of glazes which are produced in succeeding ceramic art place. Using dipping method, the body was coated for different times in order to manipulate the coating thickness and sintered in the different temperatures ($1200^{\circ}C$, $1250^{\circ}C$, $1300^{\circ}C$, $1350^{\circ}C$) for two thus hours. The sintered bodies were characterized by XRD, EPMA, FEM and UTM in order to study the forming of reaction layer between body and glazes, residual stresses and the effects of residual stresses on mechanical strength of pottery. At $1300{\circ}C$, we obtained maximum density and mechanical strength. By the finite element method, the residual stresses in surface of body were minimum in specific thickness of glazes and the mechanical strength of body in that thickness of glazes showed maximum when the firing temperature was settled.

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The effect of tooth brushing and thermal cycling on a luster change of ceromers finished with different methods

  • Cho, Lee-Ra;Yi, Yang-Jin
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.3
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    • pp.336-347
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    • 2000
  • Statement of problem. Luster loss in esthetic anterior ceromer restoration can occur and can be related with rough surface texture. Understanding durability of surface finishing methods like polishing and surface coating have critical importance. Purpose. This study evaluated the effect of tooth brushing and thermal cycling on surface luster of 3 ceromer systems (Artglass, Targis, Sculpture) treated with different surface finishing methods. Material and methods. Seventy-two samples were prepared: 12 for control group Z100, 12 for Artglass, 24 for Targis, and 24 for Sculpture. Half of the Targis and Sculpture were polished according to the manufacturer's recommendation. The rest of the samples were coated with staining and glazing solution for Targis and Sculpture, respectively. All specimens were subjected to 10,000 cycles between $5^{\circ}C\;and\;55^{\circ}C$ with 30 seconds dwell time. Tooth brushing abrasion tests were performed in a customized tooth brushing machine with 500g back and forth for 20,000 cycle. Luster comparisons were based on grading after direct observation, and light reflection area was measured with Image analysis software. Results. All materials showed an decrease in luster grade after thermal cycling and tooth brushing. The post-tooth brushing results revealed that the glazed Sculpture had greater mean luster grade than did any other groups. While, the stained Targis group showed greatest changes after tooth brushing (p < 0.05), polished Targis and Sculpture did not show significant changes. However, glazed Sculpture showed discretely fallen out glaze resin. Conclusion. From the results of this study, all of the ceromer specimens were much glossy than control composite group after tooth brushing. coatings used for Targis and Sculpture had not durability for long term use.

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