• 한국표면공학회지
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• 제36권1호
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• pp.48-58
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• 2003

This paper will present an overview of toxicity of hexavalent chromium as well as effort for its replacement by a wide spectrum of alternative materials and technologies. Cr-based materials such as trivalent electrodeposit will be one of strong candidates for hard chromium by surface modification of its surface hardness. Ni-base alloy deposits has proved its application in specific mold for glass. HVOF has been studied in aircraft and military sector. There are still under way of development for commercially available alternatives. To date, no single coating has been identified as universal process as comparable to conventional hard chromium electroplating.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.272-274
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• 2005

A simple method for fabricating micro/nanoscale hierarchical structures is presented using a two-step temperature-directed capillary molding technique. This lithographic method involves a sequential application of molding process in which a uniform polymer-coated surface is molded with a patterned mold by means of capillary force above the glass transition temperature of the polymer. Using this approach, multiscale hierarchical structures for biomimetic functional surfaces can be fabricated with precise control over geometrical parameters and the wettability of a solid surface can be designed in a controllable manner.

• 대한치과보존학회:학술대회논문집
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• 대한치과보존학회 2003년도 제120회 추계학술대회 제 5차 한ㆍ일 치과보존학회 공동학술대회
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• pp.610-610
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• 2003

The purpose of this study was to propose a new dental color system through color evaluation of generally used dental composite and porcelain. In this study, Vita Omega 900 dental porcelain and 10 kinds of composite resins were used. A disk specimens(15mm diameter, 4mm thickness) of each material/shade combination were made. Resin compasite was condensed into Teflon mold and pressed between glass plates to flatten the surface. Pressed compasite was polymerized using an Optilux 501(Demetron, USA) for 200 seconds of each side.(중략)

• Design & Manufacturing
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• 제14권2호
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• pp.14-20
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• 2020

In OLED panel production process, it is necessary to cut a part of protective film as a preprocess for lighting inspection. The current method is to recognize only the fiducial mark of the cut-out panel. Bare Glass Cutting does not compensate for machining cumulative tolerances. Even though process defects still occur, it is necessary to develop technology to solve this problem because only the Align Mark of the panel that has already been cut is used as the reference point for alignment. There is a lot of defective lighting during panel lighting test because the correct protective film is not cut on the panel power and signal application pad position. In laser cutting process to remove the polarizing film / protective film / TSP film of OLED panel, laser processing is not performed immediately after the panel alignment based on the alignment mark only. Therefore, in this paper, we performed real time inspection which minimizes the mechanism tolerance by correcting the laser cutting path of the protective film in real time using Machine Vision. We have studied calibration algorithm of Vision Software coordinate system and real image coordinate system to minimize inspection resolution and position detection error and edge detection algorithm to accurately measure edge of panel.

• 한국분말재료학회지
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• 제9권6호
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• pp.381-393
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• 2002

Recent developments in nanocrystalline and nanocomposite rare earth-transition metal magnets are reviewed and emphasis is placed on research work at IFW Dresden. Principal synthesis methods include high energy ball milling, melt spinning, mold casting and hydrogen assisted methods such as reactive milling and hydrogenation-disproportionation-desorption-recombination. These techniques are applied to NdFeB-, PrFeB- and SmCo-type systems with the aim to produce high remanence magnets with high coercivity. Concepts of maximizing the energy density in nanostructured magnets by either inducing a texture via anisotropic HDDR or hot deformation or enhancing the remanence via magnetic exchange coupling are evaluated. With respect to high temperature applications melt spun $Sm(Co_{0.74}Fe_{0.1}Cu_{0.12}Zr_{0.04})_{7.5}$ ribbons were prepared, which showed coercivities of up to 0.53 T at 50$0^{\circ}C$. Partially amorphous $Nd_{60}Fe_xCo_{30-x}Al_{10}(0{\leq}x{\leq}30)$ alloys were prepared by copper mold casting. The effect of transition metal content on the glass-forming ability and the magnetic properties was investigated. The $Nd_{60}Co_{30}Al_{10}$ alloy exhibits an amorphous structure shown by the corresponding diffraction pattern. A small substitution of Co by 2.5 at.% Fe results In the formation of Fe-rich crystallites embedded in the Nd-rich amorphous matrix. The Fe-rich crystallites show hard magnetic behaviour at room temperature with a coercivity value of about 0.4 T, relatively low saturation magnetization and a Curie temperature of 500 K.

• Restorative Dentistry and Endodontics
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• 제14권1호
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• pp.41-56
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• 1989

The purpose of this study was to examine the effect of temperature dependence of the behavior on the physical properties of posterior composite resins. Three light cure posterior composite resins (Heliomolar, Litefil-P, and P-50) and one chemical cure posterior composite resin (Bisfil-II) were used as experimental materials. Composite resin was placed in a cylindrical brass mold (2.5 mm high and 6.5 mm inside diameter) that was rested on a glass plate. Another flat glass was placed on top of the mold, and the plate was tightly clamped together. After the mold had been filled with the light cure composite material, the top surface was cured for 30 seconds with a light source. Chemical cure resin specimens were made in the same manner as above. Three hundreds and twenty composite resin specimens were constructed from the four composite materials. One hundred and sixty specimens of them were placed in a heater at $50^{\circ}C$, $75^{\circ}C$, $100^{\circ}C$, $125^{\circ}C$, $150^{\circ}C$, $175^{\circ}C$ and $200^{\circ}C$ for 5 minutes or 10 minutes respectively before compressive strengths were measured. Another one hundred and sixty specimens were tested for the diametral tensile strengths in the same way as above. They were randomly divided into eight groups according to the mode of heating methods as follows and stored in distilled water at $37^{\circ}C$ for 24 hours. Group $37^{\circ}C$ - specimens were stored at $37^{\circ}C$ in distilled water for 24 hours. Group $50^{\circ}C$ - specimens were heated at $50^{\circ}C$ after curing. Group $75^{\circ}C$ - specimens were heated at $75^{\circ}C$ after curing. Group $100^{\circ}C$ - specimens were heated at $100^{\circ}C$ after curing. Group $125^{\circ}C$ - specimens were heated at $125^{\circ}C$ after curing. Group $150^{\circ}C$ - specimens were heated at $150^{\circ}C$ after curing. Group $175^{\circ}C$ - specimens were heated at $175^{\circ}C$ after curing. Group $200^{\circ}C$ - specimens were heated at $200^{\circ}C$ after curing. Twenty specimens of each of four composite resins were respectively made by insertion of materials into same mold for examining the dimensional changes between before and after heating. The final eighty specimens were stored in distilled water at $37^{\circ}C$ for 24 hours before testing the dimensional changes. Compressive and diametral tensile strengths were measured crosshead speed 1mm/minute and 500Kg in full scale with a mechanical testing machine (DLC 500 Type, Shimadzu Co., Japan). Dimensional changes were determined by measuring the diametral changes of eighty specimens with micrometer (Mitutoyo Co., Japan). Results were as follows: 1. Diametral tensile strengths of specimens in all groups were increased with time heated compared with control group except for that in group $50^{\circ}C$ and the maximum diametral tensile strength was appeared in the specimen of Litefil-P heated for 10 minutes at $100^{\circ}C$. In heliomolar and P-50, it could be seen in the specimen heated for 10 minutes at $150^{\circ}C$, but in Bisfil-II, it could be found in the specimen heated for 5 minutes at $150^{\circ}C$. 2. Compressive strengths of specimens in all groups was tended to be also increased with time heated but that in group $50^{\circ}C$ and the maximum compressive strengths were showed in the same specimens conditioned as the diametral tensile strengths of four composite materials tested. 3. In Heliomolar, Litefil-P, and Bisfil-II, it was decreased in diameters of resin specimens between before heating and increased in diameters of resin specimens after storing in distilled water, but it was not in P-50. 4. There is little difference in diametral tensile strengths, compressive strengths, and dimensional changes followed by heating the resin specimens for 5 minutes and 10 minutes, but there is no statistical significances.

• 한국산학기술학회논문지
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• 제15권6호
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• pp.3990-3996
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• 2014

나일론66/유리섬유 복합체의 경우 $300^{\circ}C$ 이상의 고온에서 사출가공 될 때 물성 저하가 일어날 수 있어, 재이용시 열이력에 대한 체계적인 연구가 필요하다. $305/290/273/268/265/260^{\circ}C$ 온도조건의 이축압출기(twin screw extruder)를 이용하여 나일론66/유리섬유 복합체의 압출시료를 압출횟수에 따라 제조하였다. 압출횟수에 따른 화학구조, 열적특성, 용융지수, 결정구조, 아이조드 충격강도 및 유변학적 특성을 FT-IR, 용융지수 측정기, DSC, TGA, XRD, Izod 시험기, 그리고 유변물성 측정기를 이용하여 분석하였다. 적외선분광 스펙트럼을 이용하여 확인한 결과 압출횟수에 따른 압출시편에서의 화학구조 변화는 확인되지 않았다. 압출횟수에 따라 분자량이 감소하는 것을 용융지수와 복소점도를 이용하여 확인하였다. 나일론66/유리섬유 복합체의 용융온도는 큰 변화가 없으나, 압출횟수 증가에 따라 분해온도가 $20^{\circ}C$ 정도까지 감소하는 것을 DSC와 TGA를 이용하여 확인하였다. 압출시편의 아이조드 충격강도는 압출횟수가 증가함에 따라 감소하였다. 또한 나일론66/유리섬유 복합체 압출시편의 G'-G" 곡선의 기울기나 형태가 변하지 않는 것으로부터 압출시편에 가교와 같은 구조변화가 크게 나타나지 않음을 알 수 있었다.

• 박물관보존과학
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• 제4권
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• pp.23-32
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• 2003

경주 황남동의 통일신라시대 생활유적에서 출토된 철솥을 유리공방에서 사용된 도가니로 추정하고 있어, 이에 대한 과학적인 분석을 통해 철솥의 용도를 밝혀보기로 하였다. 우선 보존처리를 실시해 철솥의 원형을 찾아주고, 철솥 표면에 발생한 부식물 5점에 대해 SEM-EDS 분석 및 XRD 분석을 수행하였다. 철솥의 외형에 있어 도가니로 추정하는 데 가장 큰 역할을 했던 주구부분의 편이 보존처리 과정에서 발견되어 구연부는 완전한 상태로 복원되었다. 금속시편의 조직을 관찰한 결과 열처리없이 서서히 냉각시킨 주조철제로 밝혀졌다. 부식물의 성분원소는 Fe과 O를 주성분으로 한 P, Si, Ca, S 등으로서, 주요 구성 화화물은 quartz, vivianite, goethite, akaganeite, lepidocrocite, hematite 등이었다. 이와 같은 구성 성분들은 유리의 제조원료로서 이들이 철솥 외부표면의 부식물층에서 용융상태가 아닌 원료로 확인되었다는 것은 철솥이 출토된 유적이 유리제조와 관련된 공방지였다는 것을 알려주는 증거가 될 수는 있으나, 철솥이 유리 용융 도가니로 사용되었다는 증거가 될 수는 없다. 또한 철솥 출토 당시 우물지 안에 퇴적되어 있던 유기물 부식토와 사질점토 등을 고려해 보면 이들이 철솥의 부식물 형성인자로 작용한 것으로 볼 수도 있다. 따라서 철솥은 전형적인 주조철제로 도가니로 사용되지는 않은 것으로 결론지을 수 있다.

• 한국산학기술학회논문지
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• 제15권5호
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• pp.3286-3291
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• 2014

$400^{\circ}C$의 고온에서 사용할 수 있는 무기단열재를 개발하기 위한 기초 연구로서 물유리(waterglass)를 바인더로 사용하여 제조한 팽창진주암(expanded perlite) 무기복합재의 단열성과 열 충격에 의한 크랙 방지에 관한 연구를 진행하였다. 정량된 팽창진주암 미세분말과 물유리를 혼합한 반죽을 몰드에 넣고 하루 동안 안정화시킨 후에 $150^{\circ}C$ 오븐에서 완전히 건조하여 샘플을 제작하였다. 인산알미늄(aluminum phosphate)와 마이카(mica)분말이 각각 반응촉진제와 열 충격 방지제로 사용되었다. 특히 마이카 분말이 도입된 샘플은 $500^{\circ}C$ 고온에서도 열에 의한 크랙 발생이 일어나지 않았으며, 샘플의 단열성은 팽창진주암의 혼합비율이 높아질수록 향상됨을 보여주었으며, 중량비로 물유리/perlite/mica/Al phosphate=100/200/10/1.5의 조성비를 같는 샘플은 $500^{\circ}C$에서 약 0.09W/mK의 열전도도를 나타내는 우수한 단열 특성을 나타내었다. 그러나 나트륨 실리케이트(sodium silicate)가 주성분인 물유리 바인더의 열적 특성으로 인하여 $600^{\circ}C$이상의 온도에서는 심한 치수변형을 발생시켜 실제 사용상의 온도 제한성을 보여 주었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 The Korea-Japan Plastics Processing Joint Seminar
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• pp.7-13
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• 2003

Microlens arrays were fabricated using a novel fabrication technology based on the exposure of a PMMA (Polymethylmethacrylate) sheet to deep X-rays and subsequent thermal treatment. X-ray irradiation causes the decrease of molecular weight of PMMA, which in turn decreases the glass transition temperature and consequently causes a net volume increase during the thermal cycle resulting in a swollen microlens. A new physical modeling and analyses for micro lens formation were presented according to experimental procedure. A simple analysis based on the new model is found to be capable of predicting the shapes of micro lens which depend on the thermal treatment. For the replication of micro lens arrays having various diameters with different foci on the same surface, the hot embossing and the microinjection molding processes has been successfully utilized with a mold insert that is fabricated by Ni-electroplating based on a PMMA microstructure of micro lenses. Fabricated microlenses showed good surface roughness with the order of 1nm.