• Title/Summary/Keyword: Geometry optimization

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A study on optimization of injection molding of large thick LH type elastic frame (대형 후육 LH형 탄성구조 프레임의 사출성형 최적화에 관한 연구)

  • Lee, Sung-Hee
    • Design & Manufacturing
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    • v.16 no.1
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    • pp.62-69
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    • 2022
  • In the present study, the injection molding optimization of a large thick LH type elastic frames for the reduction of warpage was performed. Two kinds of fine and coarse finite element models were prepared to investigate the efficiency of analysis time and quality on simulation results. In order to derive injection molding conditions that can minimize distortion of parts, it was investigated that the effects of mold temperature, resin temperature, injection time, hold pressure switching time, holding pressure and the hold time on deformation characteristics using the design of experiments. The main influential factors on the warpage were found from the optimization simulation and the geometry data of the warpage result was converted into an initial model for injection simulation. It was shown that a coarse model with good mesh quality could be adapted for mold design since the total analysis time using the proposed model was reduced to 1/10. The suggested inversed warpage model produced the best minimized result of warpage.

Optimal Supersonic Air-Launching Rocket Design Using Multidisciplinary System Optimization Approach (다분야 최적화 기법을 이용한 공중발사로켓 최적설계)

  • Choi Young Chang;Lee Jae-Woo;Byun Yung-Hwan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.11-15
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    • 2005
  • Compared with the conventional ground rocket launching, air-launching has many advantages. However, comprehensive and integrated system design approach is required because the physical geometry of air launch vehicle is quite dependent on the installation limitation of the mother plane. The system design has been performed using two different approaches: the sequential optimization and the multidisciplinary feasible(MDF) optimization method. Analysis modules include mission analysis, staging, propulsion analysis, configuration, weight analysis, aerodynamics analysis and trajectory analysis. MDF optimization shows better result than sequential optimization. As a result of system optimization, a supersonic air launching rocket with total mass of 1244.91 kg, total length of 6.18 m, outer diameter of 0.60 m and the payload mass of 7.5 kg has been successfully designed.

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Optimal Supersonic Air-Launching Rocket Design Using Multidisciplinary System Optimization Approach (다분야 최적화 기법을 이용한 공중발사 로켓 최적설계)

  • Choi, Young-Chang;Lee, Jae-Woo;ByUn, Yung-Hwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.12
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    • pp.26-32
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    • 2005
  • Compared with the conventional ground rocket launching, air-launching has many advantages. However, a comprehensive and integrated system design approach is required because the physical geometry of air launch vehicle is quite dependent on the installation limitation of the mother plane. The system design has been performed using two different approaches: the sequential optimization and the multidisciplinary feasible(MDF) optimization method. Analysis modules include mission analysis, staging, propulsion analysis, configuration, weight analysis, aerodynamics analysis and trajectory analysis. MDF optimization shows better results than the sequential optimization. As a result of system optimization, a supersonic air launching rocket with total mass of 1244.91kg, total length of 6.36m, outer diameter of 0.60m and the payload mass of 7.5kg has been successfully designed.

Optimization of structural elements of transport vehicles in order to reduce weight and fuel consumption

  • Kovacs, Gyorgy
    • Structural Engineering and Mechanics
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    • v.71 no.3
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    • pp.283-290
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    • 2019
  • In global competition manufacturing companies have to produce modern, new constructions from advanced materials in order to increase competitiveness. The aim of my research was to develop a new composite cellular plate structure, which can be primarily used for structural elements of road, rail, water and air transport vehicles (e.g. vehicle bodies, ship floors). The new structure is novel and innovative, because all materials of the components of the newly developed structure are composites (laminated Carbon Fiber Reinforced Plastic (CFRP) deck plates with pultruded Glass Fiber Reinforced Plastic (GFRP) stiffeners), furthermore combines the characteristics of sandwich and cellular plate structures. The material of the structure is much more advantageous than traditional steel materials, due mainly to its low density, resulting in weight savings, causing lower fuel consumption and less environmental damage. In the study the optimal construction of a given geometry of a structural element of a road truck trailer body was defined by single- and multi-objective optimization (minimal cost and weight). During the single-objective optimization the Flexible Tolerance Optimization method, while during the multi-objective optimization the Particle Swarm Optimization method were used. Seven design constraints were considered: maximum deflection of the structure, buckling of the composite plates, buckling of the stiffeners, stress in the composite plates, stress in the stiffeners, eigenfrequency of the structure, size constraint for design variables. It was confirmed that the developed structure can be used principally as structural elements of transport vehicles and unit load devices (containers) and can be applied also in building construction.

An optimization framework for curvilinearly stiffened composite pressure vessels and pipes

  • Singh, Karanpreet;Zhao, Wei;Kapania, Rakesh K.
    • Advances in Computational Design
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    • v.6 no.1
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    • pp.15-30
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    • 2021
  • With improvement in innovative manufacturing technologies, it became possible to fabricate any complex shaped structural design for practical applications. This allows for the fabrication of curvilinearly stiffened pressure vessels and pipes. Compared to straight stiffeners, curvilinear stiffeners have shown to have better structural performance and weight savings under certain loading conditions. In this paper, an optimization framework for designing curvilinearly stiffened composite pressure vessels and pipes is presented. NURBS are utilized to define curvilinear stiffeners over the surface of the pipe. An integrated tool using Python, Rhinoceros 3D, MSC.PATRAN and MSC.NASTRAN is implemented for performing the optimization. Rhinoceros 3D is used for creating the geometry, which later is exported to MSC.PATRAN for finite element model generation. Finally, MSC.NASTRAN is used for structural analysis. A Bi-Level Programming (BLP) optimization technique, consisting of Particle Swarm Optimization (PSO) and Gradient-Based Optimization (GBO), is used to find optimal locations of stiffeners, geometric dimensions for stiffener cross-sections and layer thickness for the composite skin. A cylindrical pipe stiffened by orthogonal and curvilinear stiffeners under torsional and bending load cases is studied. It is seen that curvilinear stiffeners can lead to a potential 10.8% weight saving in the structure as compared to the case of using straight stiffeners.

Aerodynamic Design Optimization of Airfoils for WIG Craft Using Response Surface Method (반응표면법을 이용한 지면효과익기 익형의 공력 설계최적화)

  • Kim, Yang-Joon;Joh, Chang-Yeol
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.5
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    • pp.18-27
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    • 2005
  • Airfoils with improved longitudinal static stability were designed for a WIG craft through aerodynamic design optimization. The response surface method is coupled with NURBS-based shape functions and Navier-Stokes flow analysis. The procedure runs in the network-distributed design framework of commercial-code based automated design capability to enhance computational efficiency and robustness.Lift maximization design maintaining similar static margin to a DHMTU airfoil successfully produced a new airfoil shape characterized by pronounced front-loading and the well-known reflexed aft-camber line. Another airfoil design of lower variation in pitching moment during take-off showed weakened front-loaded characteristics and hence decreased lift slightly. Investigations using the present design methodology on an existing optimization result based on potential flow analysis and NACA-type geometry generation demonstrated significance of carrying various geometry generations and more realistic flow analysis with optimization.

Reliability-based Optimization for Rock Slopes

  • Lee, Myung-Jae
    • Proceedings of the Korean Geotechical Society Conference
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    • 1998.05a
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    • pp.3-34
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    • 1998
  • The stability condition of rock slopes is greatly affected by the geometry and strength parameters of discontinuities in the rock masses. Rock slopes Involving movement of rock blocks on discontinuities are failed by one or combination of the three basic failure modes-plane, wedge, and toppling. In rock mechanics, practically all the parameters such as the joint set characteristics, the rock strength properties, and the loading conditions are always subject to a degree of uncertainty. Therefore, a reasonable assessment of the rock slope stability has to include the excavation of the multi-failure modes, the consideration of uncertainties of discontinuity characteristics, and the decision on stabilization measures with favorable cost conditions. This study was performed to provide a new numerical model of the deterministic analysis, reliability analysis, and reliability-based optimization for rock slope stability. The sensitivity analysis was carried out to verify proposed method and developed program; the parameters needed for sensitivity analysis are design variables, the variability of discontinuity properties (orientation and strength of discontinuities), the loading conditions, and rock slope geometry properties. The design variables to be optimized by the reliability-based optimization include the cutting angle, the support pressure, and the slope direction. The variability in orientations and friction angle of discontinuities, which can not be considered in the deterministic analysis, has a greatly influenced on the rock slope stability. The stability of rock slopes considering three basic failure modes is more influenced by the selection of slope direction than any other design variables. When either plane or wedge failure is dominant, the support system is more useful than the excavation as a stabilization method. However, the excavation method is more suitable when toppling failure is dominant. The case study shows that the developed reliability-based optimization model can reasonably assess the stability of rock slopes and reduce the construction cost.

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Multi-objective optimization of tapered tubes for crashworthiness by surrogate methodologies

  • Asgari, Masoud;Babaee, Alireza;Jamshidi, Mohammadamin
    • Steel and Composite Structures
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    • v.27 no.4
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    • pp.427-438
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    • 2018
  • In this paper, the single and multi-objective optimization of thin-walled conical tubes with different types of indentations under axial impact has been investigated using surrogate models called metamodels. The geometry of tapered thin-walled tubes has been studied in order to achieve maximum specific energy absorption (SEA) and minimum peak crushing force (PCF). The height, radius, thickness, tapered angle of the tube, and the radius of indentation have been considered as design variables. Based on the design of experiments (DOE) method, the generated sample points are computed using the explicit finite element code. Different surrogate models including Kriging, Feed Forward Neural Network (FNN), Radial Basis Neural Network (RNN), and Response Surface Modelling (RSM) comprised to evaluate the appropriation of such models. The comparison study between surrogate models and the exploration of indentation shapes have been provided. The obtained results show that the RNN method has the minimum mean squared error (MSE) in training points compared to the other methods. Meanwhile, optimization based on surrogate models with lower values of MSE does not provide optimum results. The RNN method demonstrates a lower crashworthiness performance (with a lower value of 125.7% for SEA and a higher value of 56.8% for PCF) in comparison to RSM with an error order of $10^{-3}$. The SEA values can be increased by 17.6% and PCF values can be decreased by 24.63% by different types of indentation. In a specific geometry, higher SEA and lower PCF require triangular and circular shapes of indentation, respectively.

Development of Optimization Logic for Electric Vehicle with Multiple Axle Power System Based on Vehicle Dynamics (차량 동역학 기반 다축 동력 전기 차량의 부하 최적화 로직 개발)

  • Jeong, Jongryeol;Shin, Changwoo;Lim, Wonsik;Cha, Suk Won;Jang, Myeong Eon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.8-15
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    • 2013
  • Recently many kinds of electric vehicles have been developed as many governments demand the environmental friendly vehicles. In this paper, study of load optimization for the electric vehicle which has multiple axle power system was conducted. For the analysis of the vehicle which has three or four driving axles, a method based on the geometry and assumptions that considering axles as a spring model and normal forces of the axles are proportional to the displacement of the axles was applied with basic vehicle dynamics. With the developed vehicle analysis technique, algorithm to find the optimal motor operating points was developed. Using this algorithm, it was possible to find the optimization of vehicle load distribution for multiple axles according to the driving cycles. Also, control logic for the vehicle can be developed based on the optimization simulation results.