• 한국정밀공학회지
• /
• 제11권5호
• /
• pp.180-188
• /
• 1994

Error assessment and evaluation for machine for machine tool slides have been considered as essential tools for improving accuracy. In this paper, a computer aided measurement technique is proposed using photo pin diodes of quadrant type and laser source. In thedeveloped system, three photo diodes are mounted on a sensor mounting table, and the sensored signal is processed by specially designed signal conditioner to give fine resolution with minimum noise. A micro computer inputs the processed signal, and the geometric errors of five degree of freedoms are successfully evaluated. Pitch, roll, yaw, vertical and horizontal straightness errors are thus assessed simultaneously for a machine tool slide. Calibration techniques such as optics calibration, photo diode calibration are proposed and implemented, giving precise calibration for the measurement system. The developed system has been applied to a practical machine tool slide, and has been found as one of efficient and precise technique for machine tool slide.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2002년도 춘계학술대회 논문집
• /
• pp.546-550
• /
• 2002

This paper proposes an error compensation method that improves accuracy with geometry information of injection molding parts. Geometric information can give an improved accuracy in reverse engineering. Measuring data can not lead to get accurate geometric model, including errors of physical parts and measuring machines. Measuring data include errors which can be classified into two types. One is molding error in product, the other is measuring error. Measuring error includes optical error of laser scanner, deformation by probe forces of CMM and machine error. It is important to compensate these in reverse engineering. Least square method(LSM) provides the cloud data with a geometry compensation, improving accuracy of geometry. Also, the functional shape of a part and design concept can be reconstructed by error compensation using geometry information.

• 품질경영학회지
• /
• 제30권3호
• /
• pp.111-119
• /
• 2002

Gears are essential elements for mechanical power transmission. Geometric precision is the main factor for characterizing gear grade and qualify. Gear pitch is one of the crucial measurements, which is defined as a distance between two adjacent gear teeth. It is well-known that variability in gear pitches may causes wear-out and vibration noise. Therefore maintaining pitch errors at a low level plays a key role in assuring the gear quality to customers. This paper is concerned with a case study, which presents a computerized system for Inspecting pitch errors in a gear machining process. This system consists of a PC and window-based programs. Although the start and stop is manually accomplished, the process of measuring and analyzing pitch data is automatically conducted in this system. Our purpose lies in reducing inspection cost and time as well as Increasing test reliability. Its operation is briefly illustrated by example. Sometimes a strong autocorrelation is observed from pitch data. We also discuss a process monitoring scheme taking account of autocorrelations.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
• /
• pp.85-90
• /
• 2001

Recent general Press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending ang1e and marking-off works to calculate bending length. Also, the hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time and high accuracy bending work.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1995년도 추계학술대회 논문집
• /
• pp.1017-1021
• /
• 1995

Geometric and thermal errors are responsible for major components of the errors of a computer numerically controlled turning center. The planar error of a CNC turning center are comprised of 11 geometric and thermal error components. The error synthesis model is formulated by homogeneous coordinate transformation method and expresses the effect of such error components on the planar error of a CNC turning center. In this paper, the sensitivity analysis of the model on the noises through sensing and the change of temperature is addressed. The sensitivity analysis show that the error systhesis model is robust on the noses and z planar error is much affected by the change of temperatures.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1997년도 추계학술대회 논문집
• /
• pp.410-413
• /
• 1997

Recent general press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending angle and marking-off works to calculate bending length. Also, The hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2003년도 춘계학술대회논문집
• /
• pp.585-591
• /
• 2003

It has been widely known that geometrical or form errors of ball bearings such as ball size error, ball waviness, inner and outer race waviness due to inherent manufacturing imperfection are one of the major sources of uncontrollable non-repeatable run-out (NRRO) vibration in HDD spindle motor. NRRO in HDD is also known to be the primary cause of limiting the storage capacity of HDD. In this paper, We performed vibration analysis for NRRO a ball bearing being used in 3.5" HDD spindle motor. To theoretically estimate NRRO considering the geometrical errors of ball bearing components, a simple three degrees of freedom model was proposed and then vibration analysis for axial and radial NRRO was conducted utilizing the measured geometric imperfection of a bearing with both the waviness magnitude and phase taken into account. Effects of bearing preload and clearance on NRRO was also investigated as an effort to predict their optimum values minimizing bearing NRRO.

• 산업공학
• /
• 제13권4호
• /
• pp.703-708
• /
• 2000

In manufacturing processes, manufacturing features always deviate somewhat from their nominal design specifications due to several types of errors. This study suggests a fitting algorithm of the geometric profile parameters of leading and trailing edges for turbine compressor airfoils. In reality, industry personnels inspect the airfoil profile by trial-and-error method to determine the geometric feature parameters. In this study we propose an exploration approach based on factorial design with center point to minimize the effect of measurement errors caused by probe slip. By adopting the fitting method developed in this paper, one can enhance the precision and efficiency of fitting the airfoil edge profile.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2001년도 추계학술대회논문집 II
• /
• pp.810-816
• /
• 2001

In this paper, we theoretically analyzed the NRRO(the non-repeatable run-out) of a ball bearing with geometric imperfection. The quasi-static and dynamic analysis of a ball bearing was performed to calculate the displacement of shaft center caused by the form errors while the shaft is rotating. From consideration of the generating mechanism of NRRO, it is found that the waviness of one ball generates vibrations with nf$\sub$b/${\pm}$f$\sub$c/(where n is odd) components. Also it is confirmed that the outer race waviness of the order n = jZ${\pm}$1 generates vibration with jZf$\sub$c/ components. The form errors of ball bearing elements were precisely measured and NRRO of a ball bearing was calculated using the measured data. It is concluded that the ball bearings must has large ball number and small ball diameter to obtain low NRRO.

• 한국정밀공학회지
• /
• 제14권11호
• /
• pp.84-92
• /
• 1997

The purpose of this study is to develop a geometric error model and path compensation algorithm for rotating axes of the 5-axis machine tools, by a method to calibrate a rotary table using one master ball and three LVDTs. It was developed a new methodology to measure 3 translation errors of the rotary table and with a compensation procedure for setup errors of the master ball. The method is experimentally verified using a ball-table and on-machine inspection method. The results showed that the geometric error models with the path compensation strategy can be practically used as a means for improving the accuracy of the machine tools with rotary table.