• 제목/요약/키워드: Gear specimens

검색결과 21건 처리시간 0.028초

헬리콥터 착륙장치를 위한 복합재 토크링크의 설계에 대한 연구 (Study on design of the composite torque link for a landing gear system of a helicopter)

  • 김진봉;엄문광;이상용;김태욱;신정우
    • Composites Research
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    • 제22권2호
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    • pp.30-36
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    • 2009
  • 본 논문에서는 헬리콥터 착륙장치를 위한 복합재료 토크링크를 개발하기 위한 설계 기법을 제시하였다. 복합재 토크링크는 헬리콥터 착륙장치의 충격흡수부의 정렬을 위해 장착되는 장치로서 가벼우면서도 강성이 커서 외부하중에 대해 최소의 변형량을 가져야 한다. 또 가격적인 측면을 고려한 복합재 구조물 제조 공정(RTM: 수지충전공정)이 반영되어 대량생산이 가능한 구조 및 형태를 가져야 한다. 본 논문에서는 복합재 구조물 제조 공정과 동일한 공정으로 시편을 제작하여 설계에 필요한 기계적 특성을 얻었으며, 유한요소해석을 통하여 복합재 토크링크에 대한 최적 형상설계를 수행하였다. Lug 형태를 가지는 두꺼운 복합재료 구조물인 복합재료 토크링크의 설계를 위해서는 ABAQUS의 3D Layered Solid 요소로 구성된 유한요소모델을 활용하여 복합재료의 두께방향을 포함한 강도해석을 수행하였으며, Rigid-Deform 구속조건의 접촉문제를 고려한 비선형 정적 해석을 반복적으로 수행하여 주어진 정강도 요구조건을 만족시키는 복합재 토크링크를 설계하였다.

선박용 공기압축기 크랭크샤프트의 최적열처리 조건과 경제적 효과에 관한 연구 (Optimal Heat Treatment Condition and Economic Effects of the Crank Shaft for marine Air-Compressor)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • 제23권3호
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    • pp.284-291
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    • 1999
  • Recently the ductile cast iron is being used successfully to the parts for processing machinery vessels and gear etc. This study is mainly concerned with the heat treatment for the specimens of crank shaft which are made of ductile cast iron. The results obtained are summarized as follows. Comparing the mechanical properties of the specimens for the normalized ductile cast irons the specimen heat treated at $550^{\circ}C$ was the best for crank shaft of air-compressor. After austenizing at $910^{\circ}C$ it was observed that the higher the reheating temperature is the less tensile strength and the hardness became which was supposedly attributed to the fact that the amount of pearlite. Austenite matrix was reduced by reheating after normalizing and that as the reheating tem-perature went up the pearlite generated was less and the distance between the pearlites were widened at last made pearlite globular. In the comparsison of crank shaft for air compressor made of ductile cast iron with that made by forged steel the crank shaft made of ductile cast iron was superior in economical terms. And ductile cast iron could be practically enough if only the elonga-tion which was inferior mechanical property to forged steel could be reinforced by increasing the diameter of crank pin when designing the crank shaft.

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Evaluation of the Wear Resistance of PVD Coatings on Drills by Using a Slurry Jet Impact Test

  • Iwai, Y.;Ueno, Y.;Suehiro, T.;Honda, T.;Hogmark, S.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.141-142
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    • 2002
  • In this paper, we propose a slurry jet (water containing $1\;{\mu}m$ alumina particles) impact test in order to quickly evaluate the wear properties of physical vapor deposited (PVD) coatings on commercial cutting tools. Linear wear was obtained for bothe coating and substrate material, and the penetration through the coating into the substrate was signified by a sharp increase in slope of the wear versus time curve. The PVD coatings deposited on the tools showed the same wear rates as those on reference plate specimens produced by the same coating methods. We conclude that our proposed evaluation technique for coatings is considerably useful as a screening test when evaluating coated tools like twist drills, taps, end mills, gear hobs, etc.

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소결치차의 성능향상과 신뢰성이 높은 소결치차 설계에 관한 연구 (A Study on the Improvement and Reliable Design in Sintered Spur Gear)

  • 류성기
    • 한국산업안전학회:학술대회논문집
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    • 한국안전학회 1998년도 춘계 학술논문발표회 논문집
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    • pp.31-36
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    • 1998
  • It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for sintered steel bend specimens and spur gears, which are notched by using a slicing blade. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester Consequently, the S-N curves are obtained and the fatigue strength. is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintered spur gears, the critical notch depth of sintered steel and the effects of flaw depth on the bending fatigue strength. The enhancement of fatigue strength due to carburized treatment is clarified.

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소결치차의 성능향상과 신뢰성이 높은 소결치차설계에 관한 연구 (A Study on the Improvement and the Reliable Design in Sintered Spur Gear)

  • 류성기
    • 한국안전학회지
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    • 제13권4호
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    • pp.34-40
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    • 1998
  • It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for sintered steel bend specimens and spur gears, which are notched by using a slicing blade. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester. Consequently, the S-N curves are obtained and the fatigue strength is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintered spur gears, the critical notch depth of sintered steel and the effects of flaw depth on the bending fatigue strength. The enhancement of fatigue strength due to carburized treatment is clarified.

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Stabilized marine and desert sands with deep mixing of cement and sodium bentonite

  • Saberian, Mohammad;Moradi, Mojtaba;Vali, Ramin;Li, Jie
    • Geomechanics and Engineering
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    • 제14권6호
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    • pp.553-562
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    • 2018
  • Road construction is becoming increasingly important in marine and desert areas due to population growth and economic development. However, the load carrying capacity of pavement is of gear concern to design and geotechnical engineers because of the poor engineering properties of the soils in these areas. Therefore, stabilization of the soils is regarded as an important issue. Besides, due to the fuels combustion and carbonate decomposition, cement industry generates around 5% of global $CO_2$ emission. Thus, using bentonite as a natural pozzolan in soil stabilization is more eco-friendly than using cement. The aim of this research is to experimentally study of the stabilized marine and desert sands using deep mixing method by ordinary Portland cement and sodium bentonite. Different partial percentages of cement along with different weight percentages of sodium bentonite were added to the sands. Unconfined compression test (UCS), Energy Dispersive X-ray (EDX), and Scanning Electron Microscope (SEM) were conducted on the specimens. Moreover, a mathematical model was developed for predicting the strength of the treated soils.

자동차 후진기어용 축재(SM 45C-SF 45)의 이종마찰용접 특성 (Mechanical Properties of Friction Welded SM 45C-SF 45 Joints for Automobile Reverse Idle Gear Shaft Applications)

  • 공유식;윤성필;김선진
    • 대한기계학회논문집A
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    • 제34권1호
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    • pp.85-90
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    • 2010
  • 자동차 후진기어용 축재는 단조재로서 그 형상은 복잡하고 열처리 및 가공공정이 어려울 뿐 아니라, 제품수명 저하 등의 문제점으로 인한 경제적 손실이 크다. 따라서 종전의 일체형 단조품을 캠 형상 부분만을 기존의 단조품(SF 45)으로 사용하고, 나머지 축 부분은 일반 기계구조용 탄소강재(SM 45C)로 대체를 위한 이종마찰용접을 적용하였다. 마찰용접 변수인 회전수, 마찰압력, 업셋압력, 가열시간, 업셋시간 등의 상호작용에 의한 용접품질과의 상관관계를 고찰하였으며, 최적조건에서 마찰용접을 한 후 용접재(as-welded)와 고주파 열처리를 시행한 후열처리재(PWHT)의 접합부 특성을 비교 고찰하였다. 이는 종전의 일체형 단조품에 비해 단조비용 절감, 피로수명향상, 기계가공에 따른 공정수 및 재료절감 등의 경제적 파급효과가 클 것으로 기대된다.

동적 물성치를 고려한 진공 인터럽터 충격특성의 영향인자 분석 (Parameter Study of Impact Characteristics for a Vacuum Interrupter Considering Dynamic Material Properties)

  • 임지호;송정한;허훈;박우진;오일성;안길영;최종웅
    • 대한기계학회논문집A
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    • 제26권5호
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    • pp.924-931
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    • 2002
  • Vacuum interrupters in order to be used in various switch-gear components such as circuit breakers, distribution switches, contactors, etc. spread the arc uniformly over the surface of the contacts. The electrodes of vacuum interrupters are made of sinter-forged Cu-Cr materials for good electrical and mechanical characteristics. Since the closing velocity is 1-2m/s and impact deformation of the electrode depends on the strain rate at that velocity, the dynamic behavior of the sinter-forged Cu-Cr is a key to investigate the impact characteristics of the electrodes. The dynamic response of the material at the high strain rate is obtained from the split Hopkinson pressure bar test using disc-type specimens. Experimental results from both quasi-static and dynamic compressive tests are Interpolated to construct the Johnson-Cook model as the constitutive relation that should be applied to simulation of the dynamic behavior of the electrodes. The impact characteristics of a vacuum interrupter are investigated with computer simulations by changing the value of five parameters such as the initial velocity of a movable electrode, the added mass of a movable electrode, the wipe spring constant, initial offset of a wipe spring and the virtual fixed spring constant.

국내 바다거북류의 출현 현황과 주요 출현 2종의 형태적 특징 (Occurrence of Sea Turtles in the Korean Waters and the Morphological Characteristics of Two Major Species)

  • 김일훈;문대연;조인영;김민섭;안용락;한동욱;한원민;한동진;박대식
    • 한국수산과학회지
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    • 제50권3호
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    • pp.311-318
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    • 2017
  • Four species of sea turtles (Chelonia mydas, Caretta caretta, Dermochelys coriacea, and Eretmochelys imbricata) have been recorded in Korean waters. However, nationwide surveys on the distribution and occurrence of each species have rarelybeen conducted in Korean waters. In this study, we comparatively analyzed the trends in occurrence of sea turtles and their morphological characteristics based on 148 reliable observations and stuffed specimen data and suggested Korean names for each species. Chelonia mydas (57 cases, 58.8%) and C. caretta (52 cases, 31.5%) were dominant species, and occupied > 90% of all observations. Most of observations of sea turtles in Korean waters were obtained through stranding (61 cases) and incidental catches (62 cases). A coastal set net was the main fishing gear for incidental catches (82%). Sea turtles were found mainly around Jeju-do and the Korea Strait from June to November. Most C. caretta found were adults, whereas most C. mydas were juveniles. Additionally, we provide detailed morphological characteristics of C. mydas (n=8) and C. caretta (n=4) using stuffed specimens. Finally, based on a literature search, we suggest appropriate Korean names, such as "Pureunbada-geobuk" for C. mydas, "Bulgeunbadageobuk" for C. caretta, "Jangsu-geobuk" for D. coriacea, and "Maeburibada-geobuk" for E. imbricate.

수산시설용 재료의 내후성에 관한 연구 1.그물실의 자외선 열화기구 (Resistance to Weathering with Materials for fisheries Facilities 1. Photodegradation Mechanisms of Netting Twines for Fisheries Facilities)

  • 김태호
    • 수산해양기술연구
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    • 제36권1호
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    • pp.45-53
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    • 2000
  • 수산시설용 그물감 재료로 많이 사용되고 있는 PE 및 나일론과 신소재섬유로 구성된 Hi-PE 그물실의 내후성 기구를 파악하기 위하여 그물실에 인공광원을 조사한 후 시간의 경과에 따른 그물실 표면의 형태적 변화와 밀도 및 광각X선 회절 측정을 실시하였으며, 이들 결과를 인장시험에 의한 기계적 물성 특성과 비교\ulcorner고찰하였다. 실험의 결과를 요약하면 다음과 같다. 1. 그물실 표면의 형태적 변화는 염색 처리된 PE와 나일론 그물실의 경우에는 표면에 안료가 석출되었을 뿐 균열은 나타나지 않았으나, 미처리된 Hi-PE 그물실의 경우 자외선 etching에 따른 균열의 현저한 증가를 확인할 수 있었다. 2. 그물실의 분자 충진 밀도의 경우, 염색된 PE 및 나일론 그물실의 경우에는 노출시간이 증가함에 따라 큰 변화는 없었으나, Hi-PE 그물실의 경우에는 분자사슬의 재배열과 chain scission 등의 영향에 의해 밀도가 증가하였다. 3. 세 그물실 모두 회절 피크의 2$\theta$에는 큰 변화가 없는 것으로 보아 결정구조의 근본적인 변화는 없다고 생각할 수 있다. 4. 잔여 강도는 염색처리된 PE 및 나일론 그물실에서 각각 90.8%와 75.3%로 높게 나타났으나, 미처리된 Hi-PE 그물실에서는 68.3%로 가장 작았으며, 이는 전자현미경에 의해 촬영된 그물실 표면의 형태적 변화와도 잘 일치하고 있다.

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