• 제목/요약/키워드: Gear meshing

검색결과 81건 처리시간 0.023초

역문제에 의한 스파이얼 베벨기어의 해석 (Analysis of Spiral Bevel Gear by Inverse Problem)

  • 박성완
    • 한국공작기계학회논문집
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    • 제10권5호
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    • pp.85-95
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    • 2001
  • This study proposed a technique for inverse problem, linear approximation of contact position and loading in single and double meshing of spiral bevel gear , using 2-dimension model considered near the tooth by root stress. Determine root stress is carried out far the gear tooth by finite element method and boundary element method. Boundary element discretization near contact point is carefully performed to keep high computational accuracy. And from those estimated results, the comparing estimate value with boundary element method value was discussed.

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플러그인 HEV용 변속기전달오차와 하중분포에 관한 연구 (Analytical Prediction of Transmission Error and Load Distribution for a Plugin HEV)

  • 장기;강재화;윤기백;류성기
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.116-121
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    • 2012
  • In recent years, world is faced with a transportation energy dilemma, and the transportation is dependent on a single fuel - petroleum. However, Hybrid Electric Vehicle(HEV) technology holds more advantages to reduce the demand for petroleum in the transportation by efficiency improvements of petroleum consumption. Therefore, there is a trend that lower gear noise levels are demanded in HEV for drivers to avoid annoyance and fatigue during operation. And meshing transmission error(T.E.) is the excitation that leads to the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. This paper presents a method for the analysis of gear tooth profile and lead modification, and the predictions of transmission error and load distribution are shown under one loaded torque for the 1st gear pair of HEV gearbox. The test is also obtained before tooth micro-modification under the torque. At last, the appropriate tooth modification is used to minimize the transmission error and load distribution under the loaded torque. It is a good approach which the simulated result is used to improve the design in order to minimize the radiation gear whine noise.

Design analysis and simulation of an external helical gear

  • Jinlong Yang;Kwang-Hee Lee;Chul-Hee Lee
    • 드라이브 ㆍ 컨트롤
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    • 제20권4호
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    • pp.45-53
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    • 2023
  • This study optimized the parameters of the helical gear based on the original external meshing helical gear pump, combined with the analysis of the stability and flow of the basic parameters of the equipment; herringbone gears were used to eliminate the axial force generated by the helical gears. An optimized helical gear rotor was built with NX. The error between the simulation and calculation results of pump displacement was 3.95% and the simulation results were valid. Analysis of the outlet pressure and lift changes (maximum change rates of 0.38% and 0.25%), pressure analysis of the XY center plane at different times in the same cycle (no pressure surge or drop), and analysis of the axial force of the primary and driven rotors (axis The axial force is close to 0) were performed. The results showed that the flow pulsation of the external gear pump was slight, the operation was smooth, vibration and friction were reduced, the wear of bearings and other components could be diminished, and the service life of the equipment was extended. The simulation results showed that the external gear pump met the design requirements.

헬리컬 기어의 치형최적화에 관한 연구 (A Study on Optimization of Tooth Micro-geometry for a Helical Gear Pair)

  • 장기;강재화;류성기
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.70-75
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    • 2011
  • Nowadays, modern gearboxes are characterized by high torque load demands, low running noise and compact design. Also durability of gearbox is specially a major issue for the industry. For the gearbox which used in wind turbine, gear transmission error(T.E.) is the excitation that leads the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. In this paper, tooth modification for the high speed stage is used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox is firstly modeled in Romax software, and then the various combination analysis of the tooth modification is presented by using Windows LDP software, and the prediction of transmission error under the loaded torque for the helical gear pair is investigated, the transmission error, contact stress, root stress and load distribution are also calculated and compared before and after tooth modification under one torque condition. The simulation result shows that the transmission error and stress under the loads can be minimized by the appropriate tooth modification.

유성치차열의 저속영역에서의 동특성에 관한 실험적 연구 (An Experimental Study on the Dynamic Characteristics of a Planetary Gear Train in the Low Speed Region)

  • 이정한;천길정;김주호;김충;한동철;명제형;정태형
    • 한국자동차공학회논문집
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    • 제5권4호
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    • pp.121-129
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    • 1997
  • Gear train system test rig of power circulating type was fabricated, and systematic experiment for measuring dynamic characteristics of the planetary gear trains in the low speed region has been carried out using the test rig. The measured parameters are fillet strains of the sun gear and ring gear, carrier displacements, torques of the input and output shafts. The results are as follows : i) Even though the loading torque is constant, torque variation has been observed on the input and output hafts, ii) The variation of the torque has two frequency components, i.e. lower one of the input shaft rotation and higher one of the two teeth meshing, iii) The variation of the fillet strains shows the same tendency as that of the torque, iv) The loci of the carrier depend on the torque and rotational speed.

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저소음 치형의 설계 및 실험에 관한 연구 (A Study on the Design and Experiment for the Profile of Lower-Noise Gear Tooth)

  • 김호룡;안승준
    • 대한기계학회논문집
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    • 제17권1호
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    • pp.1-10
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    • 1993
  • 본 연구에서는 치차의 소음은 근본적으로 치형에 관계된 것으로 생각하여 치 차소음을 감소시키기 위해 제시한 방법에 적합한 치형, 즉 물림률을 증가시킬 수 있고 동시에 치형수정의 효과를 나타내며, 미끄럼률.치면접촉응력.이뿌리응력이 작은 인벌 류트-사이클로이드 하벙치형을 유효치형으로 하여 저소음 치차의 치형을 치차의 소음 을 감소시키기에 적절한 치형설계조건을 설정하여 설계한다. 설계한 합성치형치차의 소음저감성능을 확인하기 위해 치형을 생성시키는 컴퓨터프로그램의 치형데이터를 이 용하여 합성치형치차, 인벌류트치차, 그리고 사이클로이드치차를 NC Wire Cutting Ma- chine으로 가공하고 각 치차에 대해 소음측정실험을 하여 소음레벨을 비교검토한다.

원통형 웜기어의 접촉선 해석 (Tooth Durability Evaluation of n Cylindrical Worm Gear by Contact Line Analysis)

  • 천길정;한동철
    • 대한기계학회논문집A
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    • 제23권7호
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    • pp.1231-1237
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    • 1999
  • Applying the conjugate contact condition, contact lines of a cylindrical worm gear has been calculated. The characteristics of tooth contact were analyzed and the pitting resistance were also assessed. It has been verified that: i) the length of contact is shortest on the 1st tooth of the front region, ii) the contact region is more narrow in the recess side than in the access side, iii) the contact region is more narrow in worm than in worm wheel. Hence, the pitting resistance is weakest in the recess side of the 1st contacting worm tooth.

기어의 움직임 검출을 위한 주파수 분석법 (Frequency Demodulation Techniques for Detecting Gear Movement)

  • 채장범
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.259-263
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    • 1996
  • In diagnosing of mechanical machinery, it is often improtant to get information about the movement inside the machine casing. If the values of internal tities may be derived from the measurement using sensors installed on the external casing, it would be much better in many senses. This paper discusses extracting internal gear movements byfrequencydemodulation from gear meshing force signatures which can be recovered from the vibrations though inverse filter. There are several way in demodulating signals. In this paper, especially, Hibert Transform, Wigner-Ville distribution, and Teager energy operator are examined and compared. Effects of noise on the frequency demodulation methods and the behavior of bandpass filtered noisy signal are discussed using simulated time-varying frequency signals.

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로봇 관절의 백래쉬 보상을 위한 퍼지 제어기 설계 (A Fuzzy Controller Design for Compensating Backlash at Robot Joint)

  • 안원기;김병륜;김진환;허욱렬
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 심포지엄 논문집 정보 및 제어부문
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    • pp.192-194
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    • 2006
  • Backlash between meshing gear teeth causes impact, tracking error and undesired vibrations. It is usually minimized by precision gear, spring-loaded anti-backlash gears and precise mechanical adjustment. Although these techniques can help to reduce the backlash gap, its cost is relatively high and performance is limited. And the classic controller is insufficient to control the dynamic system with nonlinearity. For these reason, a fuzzy controller is proposed to compensate the backlash effect at a robot system. The input variables are position error and change in error. The output variable can be defined by input voltage of motor. The performance of a fuzzy controller is verified by comparing with a PID controller. The results show that the undesired vibration is suppressed. And then diminishing the position error is observed.

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회전용적형 기어펌프 유동의 2차원 수치해석 (Two-dimensional numerical simulation of volumetric gear pump flow)

  • 이중호;박종원;김태구;이상욱
    • 한국유체기계학회 논문집
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    • 제13권5호
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    • pp.17-21
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    • 2010
  • A volumetric gear pump is often used in extensive industrial applications to provide both high pressure and sufficiently high flow rate by physical displacement of finite volume of fluid with each revolution. To better understand the unsteady flow characteristics within the pump, numerical simulations were conducted by using moving dynamic meshing (MDM) techniques in commercially available CFD software, FLUENT. The effects of rotor clearance size and rotational speed of rotor on the flow characteristics, specially the temporal variation of velocity and pressure field, which is a main source of flow noise, was investigated. The results showed that significant reverse flow is developed in the rotor clearance and that its size is one of the most important factors affecting flow characteristics and pressure pulsation.