• 제목/요약/키워드: Gear accuracy

검색결과 146건 처리시간 0.027초

스퍼기어의 제조공정에 따른 치수변화와 잔류응력에 관한 연구 -냉간 단조기어와 기계가공기어 비교- (Dimensional Changes and Residual Stress of Spur Gear According to the Manufacturing Processes -Comparison of Cold Forging Part with Machining Part-)

  • 권용철;이정환;이춘만;이영선
    • 소성∙가공
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    • 제16권8호
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    • pp.575-581
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    • 2007
  • The high dimensional accuracy of the cold forged part could be acquired by the accurate dimensional modification for the die, which is, the dimensional changes from the die through forged part to final part after heat treatment were considered. The experimental and FEM analysis are performed to investigate the dimensional changes from the die to final part on cold forged part, comparing with the machined gear. The dimension of forged part is compared with the die dimension at each stage, such as, machined die, cold forged part, and heat-treated-part. The elastic characteristics and thermal influences on forging stage are analyzed numerically by the $DEFORM-3D^{TM}$. The analyzed residual stress of forged part is considered into the FE-analysis for heat treatment using the $DEFORM-HT^{TM}$. The effects of residual stress affected into the dimensional changes could be investigated by the FEA. Each residual stress of gears was measured practically by laser beam type measurement.

새로운 내측기어 성형용 사출성형 금형구조의 개발 (Development of a new injection mold structure for internal gears)

  • 권윤숙;제덕근;정영득
    • Design & Manufacturing
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    • 제8권1호
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    • pp.40-44
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    • 2014
  • As a rotating machine element, plastic gears are more and more widely used in such as industrial machine element, since plastic gear is lighter, higher wear-resistance, and higher vibration absorbing ability than metal gears. When operating plastic parts, tooth breakage and fatigue life shortened due to increasing number of applying load and tooth flank temperature rising, such that accuracy of plastic gears is divided from allowable range to cause vibration and noise. On this study, a internal plastic gears are developed which improved the filling balance molding process by a new injection mold structure. The new mold structure called HR3P(hot runner type 3plate mold). As the result from this studies, we obtained a very accurate roundness internal gears by using design of experiment.

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외륜 고정형 에피 사이클로이드 감속기의 작용력 해석법에 관한 연구 (A Study on Contact Force Analysis of Fixed Outer-Ring Type Epicycloid Plate Gear for Cycloidal Speed Reducer with Friction Effect)

  • 장세원;홍진표;신중호;권순만
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1652-1655
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    • 2005
  • All teeth on the cycloidal plate gear exist in the contact motion with rollers and the forces are interacted between roller gears with cycloidal plate gears. So, the contact forces and friction forces must be required to improve the accuracy in design procedures of cycloidal speed reducers. This paper presents a force analysis considered the friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method. Finally, the paper develops CAD-program for the construction of the design automation using the proposed method.

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A Monte Carlo Computer Simulation Study for Blue Crab Capture Efficiency Experiment

  • ENDO Shinichi;ZHANG Chang Ik
    • 한국수산과학회지
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    • 제28권6호
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    • pp.720-727
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    • 1995
  • A Monte Carlo computer simulation study was conducted to determine the most efficient sampling design for the blue crab dredge capture efficiency experiment performed in Chesapeake Bay, Maryland, U. S. A. The input values were the number of dredge tracks in each experimental area, the number of tows per experiment, the number of experiments, the mean density of crabs per unit area, the negative binomial coefficient, the gear capture efficiency, and the tow error. As a result of the study, a four-track experiment with twenty to twenty-eight tows was estimated to be the best in terms of precision and accuracy of the gear capture efficiency.

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새로운 내측기어 성형용 사출성형 금형구조의 개발 (Development of a new injection mold structure for internal gears)

  • 권윤숙;제덕근;정영득
    • 한국금형공학회:학술대회논문집
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    • 한국금형공학회 2008년도 하계 학술대회
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    • pp.129-133
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    • 2008
  • As a rotating machine element, plastic gears are more and more widely used in such as industrial machine element, since plastic gear is lighter, higher wear-resistance, and higher vibration absorbing ability than metal gears. When operating plastic parts, tooth breakage and fatigue life shortened due to increasing number of applying load and tooth flank temperature rising, such that accuracy of plastic gears is divided from allowable range to cause vibration and noise. On this study, a internal plastic gears are developed which improved the filling balance molding process by a new injection mold structure. The new mold structure called HR3P(hot runner type 3plate mold). As the result from this studies, we obtained a very accurate roundness internal gears by using design of experiment.

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有限要素法을 이용한 齒車의 接觸 應力 解析 (An Analysis of the Contact Problem between Mating Involute Gear Teeth Using Finite Element Method)

  • 이대희;최동훈;임장근;윤갑영
    • Tribology and Lubricants
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    • 제4권2호
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    • pp.28-35
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    • 1988
  • A general and efficient algorithm is proposed for the analysis of the frictionless elastic contact problems. It utilizes a simplex-type algorithm with a modified entry rule and incoporates finite element method to obtain flexibility matrices. The algorithmic solution is compared with the Hertzian solution for the contact problem between two cylinders to prove its accuracy and the contact problem between pin and piston rod is solved and compared with the numerical results of Frankavilla and Zienkiewicz to demonstrate the generality and effectiveness of the suggested algorithm. The contact problem between mating involute gear teeth at the worst load position is considered. The computed contact stress is smaller than the result of Hertz's theory applied to the contact between two kinematically equivalent discs and the contact area is larger than that of Hertz's theory.

어구 자동 식별을 위한 전자 부이의 통신 거리 및 위치 오차 검증 (Verification of Communication Distance and Position Error of Electric Buoy for Automatic Identification of Fishing Gear)

  • 김성율;임춘식;이성렬
    • 한국항행학회논문지
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    • 제25권5호
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    • pp.397-402
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    • 2021
  • 전자 어구 실명제는 '풍요로운 어장' 조성과 해양 환경 보호를 실행할 수 있는 주요 정책 중 하나이다. 또한 어구 자동식별 시스템은 LPWA 등의 통신과 멀티 센싱 기술을 활용하여 위 정책을 실현할 수 있는 해양 IoT 서비스 중 하나이다. 어구 자동식별 시스템은 해상에 부유하고 있는 전자 부이로부터 어구의 위치 및 유실 정보를 수집하고 어민이나 육상 관제국에게 제공한다. 어구 자동식별 시스템을 구성하는 전자 어구와 통신 장치들을 개발하였다. 본 논문에서는 전자 어구와 어선에 설치되는 무선 노드 사이의 통신 거리 측정과 전자 어구의 위치 정보 오차 측정 내용 및 결과에 대해 살펴본다. 측정 결과 통신 결과 목표치인 30 km의 2배인 62 km 거리에서 LOS 통신이 가능한 것을 확인하였고, 위치 오차는 목표치인 CEP 5 m 보다 적은 1 m의 결과를 얻었다. 따라서 본 연구를 통해 개발된 어구 자동식별 시스템의 서비스 영역과 정확도가 더욱 신장될 것으로 기대된다.

고속가공기용 고추력 리니어모터 이송계의 특성 평가 (Characteristic Test of High Force Linear Motor Feed Unit for High Speed Machine Tool)

  • 송창규;황주호;박천홍;이후상;정재한
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.977-981
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    • 2000
  • Direct drive linear motors have large potential for use as high speed machine tool feed units since they can increase machining rates and improve servo accuracy by eliminating gear related machining problems. So, in this paper, characteristic of 2-axis linear motor feed unit are studied and control gain are adjusted considering positioning, velocity, acceleration and static stiffness. We confirm linear motor feed unit are affected value of control gain sensitively, because drive directly. From the experiment, this feed unit has l${\mu}{\textrm}{m}$ micro step resolution, 5.7${\mu}{\textrm}{m}$ positioning accuracy and under 60${\mu}{\textrm}{m}$ circularity.

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등속조인트 Ball Groove 측정시스템 개발에 관한 연구 (Development of CV Joint Outer Race Ball Groove Measurement System)

  • 박광수;김봉준;장정환;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.160-163
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    • 2005
  • The cute. race of CV(constant velocity) Joint is an important load-supporting automotive part, which transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. The forged CV Joint investigated in this study has six inner ball grooves requiring high operational accuracy. Therefore, the precise measurement of forged CV Joint is very important to guarantee the sound operation without noise and abnormal wear. In this study, unique in-situ measuring system designed specifically to measure the dimensional accuracy of six inner ball grooves of CV joint has been developed and implemented in shop environments. Newly developed system shows high measurement accuracy with simple operational sequence.

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LNGC선에 설치된 터빈 구동 발전기의 진동 문제 사고 사례 (A Case Study for Turbine Generator Vibration in LNGC)

  • 지승현;정은수
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2006년도 전기학술대회논문집
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    • pp.237-238
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    • 2006
  • Vibration incidents hardly happen when a turbine generator usually installed in LNG carrier is operated, different from diesel engine generator. The purpose of this paper is to introduce an actual vibration incident, which hardly occurred in case of turbine generator, and describe all possible countermeasures to prevent from vibrations during operation.

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