• Title/Summary/Keyword: Gear accuracy

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Car Driving Simulation Game using 3-axis Gyroscope Sensor (3축 자이로스코프 센서를 이용한 자동차 주행 시뮬레이션)

  • Han, Kwangbae;Ko, Kwangman
    • Journal of Korea Multimedia Society
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    • v.19 no.6
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    • pp.1089-1094
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    • 2016
  • A simulation game represented the real world and situation as a video games, In the first time, this simulation game primarily applied to military practice areas and then it's applied areas were extended to strategy, flighting, racing, life areas. In this paper, we developed the driving simulator that operate the 3-axis sensor attached driver's handle which could forward/backward moving, control of direction, and transmit of gear in the virtual space. For more the realities of the situation and accuracy of the location and speed, we adopted the 3-axis sensing informations, Unreal engine4' and Blueprint.

A Study on the Design of Cold Forging Die with Parted Notch (분할된 노치형상을 고려한 냉간단조 금형 설계에 관한 연구)

  • Lee, H.Y.;Yeo, H.T.;Hur, K.D.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.452-456
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    • 2007
  • Cold forging technology of a gear product is being interested in the dimensional accuracy, high stiffness and reduction of stress concentration. Especially it is needed to avoid the damage due to extremely high local pressure. Therefore it is important to reduce the high pressure in die design of cold forging. In this study, single die insert type and splitted die insert type are considered to recognize the notch effects in the die of sprocket forming. The stress concentration has been released at the notch area by the cushion effect in the splitted die insert.

A Study on Seam Tracking for Fillet Welding using High Speed Rotating Arc Sensor (고속회전 아크센서를 이용한 필렛 용접선 추적에 관한 연구)

  • Lee, Won-Ki;Lee, Gun-You;Oh, Myung-Seok;Kim, Sang-Bong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.917-922
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    • 2003
  • In this paper, a high speed rotating arc sensor for automatic fillet welding is introduced. In order to track the welding seam, The high speed rotating arc sensor is used. The welding tip of a high speed rotating arc sensor rotates about 3000 rpm using DC motor. The rotating torch is driven by gear between welding torch body and wire guide. The welding current is measured by using the current sensor and rot at ing position sensor. To realize the welding seam tracking algorithm with accuracy, a software filter algorithm using the moving average method is applied to the measured welding current in the microprocessor. The welding mobile robot with two wheels and two sliders is developed for fillet welding. The welding mobile robot can control its traveling direction and turn itself around the corner. The effectiveness is proven through the experimental results conducted with varied fillet tracking patterns.

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FE Techniques for the Accurate Prediction of Part Dimension in Cold Forging (냉간 단조품의 치수 정밀 예측을 위한 유한 요소 해석 기술)

  • 이영선;권용남;이정환
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.3-8
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    • 2004
  • The improvement of dimensional accuracy for forged part is one of major goals in cold forging industry. There are many problems in controlling the dimension by the trial-and-error, especially for a precision forged gear. A FEM analysis has been used in developing the forging technology. However, FE techniques have to be reconfirmed for predicting accurately the dimension of forged part. In this study, the effects of elastic characteristics and temperature changes are investigated by the comparisons between experimental and FEA in cold forging. When FE models related with elastic characteristics are considered practically, FE results could predict the part dimension within the range of $10\mu\textrm{m}$. And if thermal effects also are considered additionally, the predicted dimensions are well coincided with the experimental down to about $5\mu\textrm{m}$.

A Study on Epitrochoidal Tooth Profile in A Two Teeth Difference Cycloidal Reducer (2치수차 사이클로이드 감속기의 형상설계에 관한 연구)

  • Shin J.H.;Kwon S.M.;Kim B.J.;Kim J.C.;Kim M.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.389-390
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    • 2006
  • The cycloidal reducer is one of the velocity controlling equipments in machinery. It has advantages of the higher reduction ratio, the higher accuracy, the easier adjustment of the transmission ratio and the smaller workspace than any other kinds of the reducers. This paper proposes a simple and exact approach for the lobe profile design of the two teeth difference cycloidal plate gear, which is different from the standard cycloidal reducer, by means of the principle of the instant velocity center in the general contact mechanism and the homogeneous coordinate transformation.

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The study of servo control in ultrasonic motor

  • ;C.B. Besant
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.158-165
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    • 1991
  • DC servo motors have small torques compared to their weight. In order to reduce the speed and increase the output torque of the DC motor, a gear box is commonly used. The use of a gearbox, however, imposes limitations onmany applications because of the backlash and the reduction in transmission efficiency. Furthemore, the elastic deformation or the compliance of the gearbox decreases the accuracy of the servo mechanism and the stability of the system. In view of the many disadvantages in using the gearbox, a more effective solution has to be found. The solution is the direct drive mechanism. There are many kinds of direct drive motors. I will consider the ultrasonic motor in particular.

Development of a Brushless Linear DC Motor for High Speed and Precise Position Control (고속 정밀용 브러시 없는 리니어 직류 모터 개발)

  • 이강원;조영준;송창섭
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.73-80
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    • 1998
  • Recently, we have developed a linear brushless DC motor(LBLDCM) with high speed and precise position control performance to apply it to the semiconductor assembly and inspection machinery. It is composed of double side alignment by two armature-stator pairs and each pair is consist of a moving armature with 8 poles by 3 phase coils and a stator with rare earth permanent magnet (Nd-Fe-B) arrays. Through the thrust force analysis on a simplified and whole model of the suggested LBLDCM by an Electromagnetic FEM solver, skew angle of magnet arrays to reduce the thrust force ripple and the winding conditions of the armature is designed. From experimental results, the user's requirements was satisfied and we confirmed distinctly that the repeatable accuracy less than a micron of the linear motion can be obtained at high speed by the developed LBLDCM. This is owing to directly drive the work without the gear train.

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Rolling Fatigue Life of Silicon Nitride Ceramic Balls (질화규소 세라믹볼의 구름피로수명)

  • 최인혁;박창남;최헌진;이준근;신동우
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.150-155
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    • 1999
  • The rolling fatigue lives (RFL) of five kinds of silicon nitride balls were investigated. Four kinds of Si$_3$N$_4$balls were fabricated using different raw materials, sintering aids and sintering conditions. Commercially available Si$_3$N$_4$ball was also studied for comparison. All the balls were finished up to the dimensional accuracy of Grade 10 defined in KS B 2001 (Steel Balls fer Ball Bearings) with a size of 9.525 mm. RFL tests were then conducted under the initial theoretical maximum contact stress 6.38 GPa and the spindle speed 10,000 rpm. Gear oil was provided by oiled race as lubricant. The results of RFL test indicated the prerequisitic conditions for the long rolling life of Si$_3$N$_4$ball : (1) the high density, (2) microstructures consisted of small uniformly distributed grains, (3) little glassy phase in grainboundary, and (4) little crystalline phase and secondary phase that induces residual thermal stress due to the differences of thermal expansion coefficient with Si$_3$N$_4$phase.

Development of Pre-Position device for CV Joint Measurement System (CV Joint 측정시스템용 Pre-Position 장치 개발에 관한 연구)

  • Kim D. W.;Part K. S.;Kim B. J.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.156-159
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    • 2005
  • The outer race of CV(constant velocity) joint is an important load-supporting automotive put that transmits torque between the transmission gear box and driving wheel. The outer race is difficult to forge because its shape is very complicated and the required dimensional tolerances are very small. To guarantee the dimensional accuracy of the forged CV Joint, the quick and precise measurement is required to increase the inspection speed of forged products. Therefore in this study, PP(Pre-Position) Device to decrease the inspection time of measuring system has been developed to cope with forging cycle time. The measured inspection time confirms that the PPD is very effective in decreasing inspection time.

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A Study on Design of Barrel Cam for Automatic Bulb Production Machine (전구 자동화 생산기계용 바렐 캠의 형상설계에 관한 연구)

  • Kim, Jong-Su;Yun, Ho-Eop
    • 연구논문집
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    • s.33
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    • pp.89-97
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    • 2003
  • A barrel cam is used as a very important part of an index drive unit. The index drive unit must have an intermittent-rotational motion. The barrel typed cam and roller gear mechanism has the advantages of high reliability to perform a prescribed motion of a follower. This paper proposes a new method for the shape design of the barrel cam and also a CAD program is developed by using the proposed method. As defined in this paper, the relative velocity method for the shape design calculates the relative velocity of the follower versus cam at a center of roller, and then detemines a contact point by using the geometric relationships and the kinematic constraints, where the direction of the relative velocity must be parallel to a common tangential line at the contact point of two independent bodies, i.e. the cam and the follower. Then, the shape of the cam is defined by the coordinate transformation of the trace of the contact points. This paper presents shape design of the barrel cam in order to prove the accuracy of the proposed methods

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