• 제목/요약/키워드: Gear Transmission System

검색결과 271건 처리시간 0.023초

트랙터용 토로이달식 무단변속기 개발(1): 변속기 메커니즘 (Development of Toroidal Type Continuously Variable-Speed Transmission for Agricultural Tractor(1): Transmission Mechanism)

  • 김의한;이재천
    • 한국자동차공학회논문집
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    • 제10권3호
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    • pp.218-226
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    • 2002
  • This study was carried out to develop continuously variable-speed transmission(CVT) fur an agricultural tractor. The full-toroidal variator mechanism with flour discs and six rollers was utilized as a device fur changing speed ratio continuously. In system layout design, the sizes of the roller cylinders and the end-load cylinder, which were critical factors for controlling the variator, were designed. The planetary gear unit and six pairs of the gear assemblies were designed to establish the maximum speed of the vehicle at 30 ㎞/hr. In addition, the hydraulic clutch, the silent chain, the hydraulic manifold and the electronic controller were designed. Based on the design, a prototype CVT was developed and tested. Test results show that the CVT developed in this study could successfully provide variable speed of the tractor.

카운터샤프트 기어의 스플라인 치형 정밀성형을 위한 열간단조 공정에 관한 연구 (A Study on Hot Precision Forging Processes for Spline Teethof a Counter Shaft Gear)

  • 김현필;김현수;김용조
    • Design & Manufacturing
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    • 제6권2호
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    • pp.6-11
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    • 2012
  • A counter shaft gear is an important part in the transmission system of vehicle. Its shape is relatively complicated and should meets high strength. Traditionally the counter shaft gear has been manufactured as follows; a spline body is firstly machined for teeth and then attached to the main gear body by frictional welding, and finally is finished by grinding. Therefore it is necessary to develop a new manufacturing technology eliminating both frictional welding and grinding processes. In this study, a new hot forging process was proposed and designed so that the spline body with teeth and main gear body are formed as one body. Finite element simulations and experimental works were peformed for design of forging processes to get the quality final precision-forged product. Consequently the most suitable blocker process could be obtained.

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CAD/CAM을 위한 3차원 기어 모델링에 관한 연구 (A Study on the Three-dimensional Gear Modeling for CAD/CAM)

  • 주만식;김민주;이승수;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.1008-1012
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    • 1997
  • This study is on a mathematical model of profile shifted involute gear, and this model is based on Camus's theory. Gear is general mechanical elements that used for power transmission between two shafts that interval is comparatively short. and it delivers bit power as accurate ratio of speed. The profile of Spur gear which is the most basic factor is divided into Trochoidal fillet curve and Involute curve. Involute curve is used a lot of a shape curve of machine parts such as a gear, a scroll compressor and a collar of centrifugal pump. However, It is poor to study the modeling of Trochoidal fillet curve and the three dimensions model shaped mathematical curve. So we draw three dimensions gear have accurate mathematical function using ADS(Automatic Drawing system), VisualLISP. To check accuracy and perfection, we make a program of checking Interference. and use for this study.

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Analysis and research on teeth thermodynamic coupling contact of gear transmission system

  • Wang, Xigui;Wang, Yongmei;Zhao, Xuezeng;Li, Xinglin
    • Coupled systems mechanics
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    • 제4권3호
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    • pp.237-249
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    • 2015
  • In the gear meshing process, gear temperature field concerns the meshing surface friction, the friction heat depends on the contact pressure, the contact pressure is affected by the elastic deformation of gears and the temperature field caused by the thermal deformation, so the temperature field, stress field and displacement field should be mutual coupling. It is necessary to consider in meshing gear pair in the operation process of thermodynamic coupling contact stress (TCCS) and thermodynamic coupling deformation (TCD), and based on thermodynamic coupling analysis (TCA) of gear teeth deformation.

Damping을 갖는 토크미터형 감속기 (The speed reducer of torque meter type with damping)

  • 송창훈;이우민;오세훈;이종원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집B
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    • pp.471-475
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    • 2001
  • Planetary Speed Reducer consists of a sun gear, a planetary gear and a ring gear and if one element is fixed at this Speed Reducer, another elements operate to become a drive-axis and a subordination-axis respectively. Planetary Speed Reducer is frequently used for gear Speed Reducer because it has the advantage of having the high efficiency and getting the high Speed Reducer ratio in small space. However, it is difficult to know the current transmitted torque immediately during the use of Speed Reducer and so complicated equipment is installed in addition to protect the overload of system. The object of this paper is to design the Speed Reducer of torque- meter type that can know the torque transmitted using the power transmission feature of a simple Planetary Speed Reducer fixed at ring gear.

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2단 유성기어 감속기의 후부기어 치형수정에 관한 연구 (Study on Tooth Micro-geometry Optimization of Rear Gear Set in 2 Speed Planetary Gear Reducer)

  • 전민형;김래성;노승윤;진진;최창;류성기
    • 한국기계가공학회지
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    • 제16권5호
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    • pp.1-6
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    • 2017
  • Gear tooth micro-geometry modifications include the intentional removal of material from the gear teeth flanks, so that the shape is no longer a perfect involute. If the gear shapes are perfect, then the gear tooth meshing is better, therefore the gears will transmit input torque in a more efficient manner without the generation of high frequency engine fluctuation noise. In this paper, we study tooth micro-geometry optimization of rear gear set in 2 speed planetary gear reducers. Analysis revealed problems which are need of modification. Based on the results, tooth micro-geometry was used to deal with load distributions on the rear gear set.

내장기어허브를 이용한 자전거 자동변속장치의 개발 (The Development of the Automatic Transmission for Bicycle Using Internally Geared Hub)

  • 이만호;최준호;이건상
    • 대한기계학회논문집A
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    • 제38권4호
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    • pp.393-400
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    • 2014
  • 본 논문에서는 실제 자전거 주행에 적용 가능한 자동변속장치를 개발하기 위하여 자전거용 변속장치 중 내장기어허브를 이용하여 자전거 자동변속장치를 개발하였다. 개발된 자동변속장치는 주행 중 페달rpm과 주행속도를 측정하여 자동변속을 수행하며, 최대심박수의 ~80% 부근에서 ~150W정도의 주행출력을 낼 수 있는 일반적인 이용자가 사용가능하도록 개발되었다. 서울시 한강변 자전거 주행로의 경사를 구현한 실내주행 실험결과 자동변속장치는 자전거 주행시 이용자의 페달rpm을 적정한 수준에서 유지하도록 변속을 수행하였으며, 자전거 이용이 서투른 이용자도 적정한 페달rpm을 유지하며 주행할 수 있었다.

자동차 클러치에 대한 제어시스템의 설계 (Design of control system for for automobile clutch)

  • 안양기;윤동한
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 1998년도 하계종합학술대회논문집
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    • pp.487-490
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    • 1998
  • During driving an automobile, drivers push the clutch and transmit gear by their feeling. At the automobile which have the manually operated gear box by using apart designed equipment, for get the semi-auto function, a lot of research to realize the system which have passive transmission and automotive transmission has developed. In this paper, basically using one chip .mu.-comcontrolled the clutch of automobile by means of LPF, F/V converter and TR driver circuit which is designed. In the past, it was controlled the motor by operating relay which is int eh output system to control the clutch. This system some noises is made by on and off the relay, lessen the motor speed and causes many error due to consume the large power on driving the motor. In this paper, to solve these problems the output TR is operated by using one chip .mu.-com decrease the electic power consumption and designed the actuator to control the clutch by measns of vacuum.

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MR 햅틱 큐를 이용한 차량 기어변속 보조장치의 성능평가 (Performance Evaluation of Vehicle Gear-shifting Supportive Device Utilizing MR Haptic Cue)

  • 한영민;민철기
    • 한국소음진동공학회논문집
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    • 제23권2호
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    • pp.160-166
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    • 2013
  • This paper proposes a driver supportive device with haptic cue function which can be applicable for vehicles adopting manual transmission system to transmit gear-shifting information to a driver by kinesthetic forces. This haptic cue function is implemented on accelerator pedal by utilizing magnetorheological(MR) fluid and clutch mechanism. In order to achieve this goal, an MR clutch mechanism is devised to be capable of rotary motion of accelerator pedal. The proposed MR clutch is then optimally designed and manufactured under consideration of spatial limitation of vehicles. After transmission torque is experimentally evaluated according to field intensity. The manufactured MR clutch is integrated with accelerator pedal and electric motor to establish the haptic cue device. Control performances are experimentally evaluated via a simple feed-forward control algorithm.

궤도차량 변속기 출력 축 지지구조에 따른 베어링 수명 영향 평가에 대한 연구 (A Study on the Lifetime Assessment of Bearings According to the Output Shaft Supporting Structures in Transmissions of a Tracked Vehicles)

  • 박종원;김형의
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제11권4호
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    • pp.331-342
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    • 2011
  • The transmission of tracked vehicles performs complex functions as steering, shifting, braking, etc. and the system level life time has been a key influenced by the number of sub-parts like as gear assembly, torque converter, clutches, bearings and so on. In particular, the mechanical type steering system in tracked vehicle has impact shock torques in steering shift and those kind of shock torques can effect on the durability of many sub-parts in power train system. The field failure modes of gear assembly, steering assembly and the bearings of output shaft appear as a very complex phenomenon. In this study, the actual failure, which may occur in field, of the transmission was investigated comprehensively and that the endurance test on the resulting output shaft bearing failure analysis and life assessment was performed. Life time test method used in this study, developed for the purpose of the internal usage, and under these testing techniques the impact of the each bearing damage, which used in tracked vehicle transmission left / right outputs of different structures, was analyzed.