• 제목/요약/키워드: Gear Oil

검색결과 138건 처리시간 0.027초

승용차 자동변속기의 고장사례에 관한 트라이볼로지적 고찰 (Tribological Failure Analysis of Automatic Transmission in a Passenger Car)

  • 김청균;이일권
    • Tribology and Lubricants
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    • 제21권5호
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    • pp.227-235
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    • 2005
  • This paper presents a tribological study on the failure cases of automatic transmission components in a passenger car. The automatic transmission system is composed of torque converter, clutch, brake, planetary gear, and valve body controlling oil pressure of an automatic transmission fluid. The most largest influence components in an automatic transmission are a torque converter and clutch plate in which are influenced by a wear and torque converting energy loss. The failure case study of an automatic transmission indicates that the tribological design and maintenance technologies should be considered as a key design concept. This means that the failure and power energy loss come from the friction, wear and a oil leakage of an automatic transmission, which is related to the oil seal and O-ring seal failures.

INFLUENCE OF GEAR OIL FORMULATION ON OIL TEMPERATURE

  • Wienecke, D.;Bartz, W.J.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.311-312
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    • 2002
  • Friction losses in complex tribo-technical system are revealed primarily through their effect on the operating temperature level. In order to assess the influence of the oil formulation on the temperature level comprehensive tests were run in a model test apparatus consisting of a special adapter for the 4-ball test rig. More than ten with different formulations (different base oils, additive packages and viscosity modifiers) were tested, The resulting temperature levels varied by nearly 25 %. The objective of this model testing is to assess the influence of the oil formulation on the operating temperature of vehicle manual transmission. The correlation to the real tribotechnical system was confirmed by a VW Polo transmission test.

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ADAMS를 이용한 항공기 전륜착륙장치의 동적거동해석 및 최적설계 (Dynamic Behaviors and Optimal Design of an Aircraft Nose Landing Gear using ADAMS)

  • 김선구;김철;김영만
    • 한국항공우주학회지
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    • 제35권7호
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    • pp.612-618
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    • 2007
  • 본 연구에서는 KT-1 계열 항공기 전륜착륙장치의 동적거동을 분석하고 충격흡수효율을 향상시키기 위한 완충기의 최적설계가 수행되었다. 전륜착륙장치는 ADAMS를 이용하여 2자유도계로 모델링하였으며 운영/환경 조건을 고려한 해석결과는 낙하실험결과와 잘 일치하였다. 또한 최적설계변수를 선정하기 위해 오일밀도, 오리피스 단면적과 같은 완충기 파라미터를 변화시켜 동적거동 및 충격흡수효율에 미치는 영향을 분석하였으며, 해석 결과 완충기 파라미터가 다른 파라미터들보다 큰 영향을 미쳤다. 유용방향탐색법을 사용하여 최적설계를 진행하였고, 최대효율을 나타낼 때 설계변수의 값을 산출하였다. 이러한 방법으로 전륜착륙장치의 최적설계를 통해 충격흡수효율과 동적거동능력을 향상시킬 수 있었다.

오토필터의 감속기 일체형 모터에 관한 유연 다물체 동역학 해석 (Flexible Multi-body Dynamic Analysis for Reducer-integrated Motor of Autofilter)

  • 김진광;김복덕;이계승
    • 열처리공학회지
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    • 제36권5호
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    • pp.311-317
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    • 2023
  • An autofilter is a device that removes impurities contained in heavy fuel oil used in diesel engines of ships or power plants, and also automatically removes impurities accumulated in the filter through a reverse washing function. The reducer-integrated motor serves to rotate the filter at low speed to enable reverse automatic cleaning in the autofilter device. To achieve a low speed of 0.65 to 0.75 rpm in a reducer-integrated motor, a small motor that can operate at 97rpm at a rated voltage of 110 V and 112.5 rpm at 220 V is required. Additionally, a large gear ratio of 1/150 is required. To ensure the durability and reliability of these reducers, the strength of the gear must be evaluated at the design stage. In general, there is a limit to evaluating the stress and strain state according to the vibration characteristics acting on each gear in the driving state of the reducer through quasi-static analysis. Therefore, in this study, the operation characteristics of the auto filter's reducer-integrated motor were first analyzed using the rigid body dynamics analysis method. Then, this rigid body dynamics analysis model was extended to a flexible multibody dynamics analysis model to analyze the stress and strain states acting on each gear and evaluate the design feasibility of the gear.

유압식 차동제한장치에 관한 연구 (A study on the hydraulic limited slip differential system)

  • 허용;김형익;배봉국;석창성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.131-136
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    • 2004
  • The limited slip differential(LSD) is a device which enables the driving force to be transmitted from one slipping wheel to another wheel in such case that the car is stuck in clay or snow. When the unwanted slipping occurs on one wheel, the LSD temporarily restraints the differential motion to transmit the driving force in the other wheel. So far, many types of LSD were developed such as mechanical lock type, disk clutch type, viscous coupling type, torsion type and multiple clutch type. However these types of LSD is too complicated and expensive, so it is used only for 4WD outdoor vehicles, military vehicles, and a portion of deluxe car. So, many studies has been devoted to improve new types of LSD to cover those demerits of existing LSDs that the hydraulic LSD is developed as arepresentative result of that. The hydraulic LSD which uses the principle of gear pump is packed with viscous oil in tight container. When a slip occurs on one wheel, the hydraulic LSD generates torque caused by high oil pressure in the container. This study has been devoted to suggest an improved hydraulic LSD. In order to achieve it, we designed a new type of hydraulic LSD, produced it and did a rig test with it on real vehicle. From the rig test, it has been confirmed that the new type of hydraulic LSD can be directly applied to exiting vehicles without changing the design criteria

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착륙장치 작동기 내부 잠금장치 피로해석 (Fatigue Analysis for Locking Device in Landing Gear Retract Actuator)

  • 이정선;강신현;장우철;이승규;오성환
    • 대한기계학회논문집A
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    • 제36권1호
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    • pp.91-96
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    • 2012
  • 착륙장치 접개 작동기는 항공기 이착륙 시 착륙장치를 항공기 동체 내로 접어 올리거나 동체 밖으로 펼쳐 내려주는 역할을 한다. 접개 작동기 내부에는 착륙장치 펼침 상태에서 외란에 의해 착륙장치가 접히게 되는 것을 방지하기 위한 별도의 잠금장치가 장착된다. 이 잠금장치는 작동기 내부에 공급되는 유압을 통해 작동기 내부 구성품과 기계적으로 구속됨으로써 작동기 잠금 기능을 수행하게 된다. 착륙장치 접힘/펼침에 따라 잠금장치의 잠김/풀림이 반복되므로, 잠금장치는 항공기 운용 중 반복되는 동일 하중을 받게 되며, 이로 인한 피로 파괴의 가능성이 존재하게 된다. 본 논문에서는 잠금장치에 대한 피로해석 과정 및 결과를 제시하고, 피로시험을 통해 그 결과의 타당성을 검증하였다.

산업용 자성폴리머 필터소재의 여과특성 연구 (Filtration Characteristics of Magnetic Fibrous Polymeric Filter Elements for Industrial Lub-systems)

  • 안병길;최웅수;이용훈;정용진;권오관
    • Tribology and Lubricants
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    • 제12권3호
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    • pp.39-47
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    • 1996
  • The magnetic fibrous polymeric oil filter elements for industrial lub-systems were obtained by pneumoextrusion processing prepared from thermoplastic pqlymer (polyamide) containing a magnetic particulate filler (Ba ferrite), and treated subsequently in a magnetic fields. Using the standard laboratory oil filtration test rig, metallic particle quantifier and image analyser system, the dependence of filtration charateristics of the magnetic filter media on the parameters of porosity and magnetic properties was investigated. The pressure drops and efficiencies of lubricating filter elements were measured on the packing density and magnetised filler content of filter element. Also, the industrial lub-systems such as lubricant filters for gear test rig and electric discharge processing machine were used for testing the flitrational characteristics of tl, c magnetised filter elements. The magnetic fibrous polymeric filter material was shown to possess a highly filtration efficiency in filtering the fine ferrous particles with increasing the magnetic force of filter element. Therefore, it is expected that the magnetic fibrous polymeric filter material should be used for effective oil filrers on the industrial lub-systems.

자동차 파워스티어링 호스의 열내압 특성 유한요소해석 (Heat-Pressure Characterization of Power Steering Hose by Finite Element Analysis)

  • 노기태;전도형;최주형;조진래
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.409-414
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    • 2003
  • Power steering hose is device that operation oil passes between steering gear box and oil pump by parts that is used to do steering system. Because this hose is receiving heat and pressure of high temperature, leakage can produce swaging from hitch of steel materials of done part. In this paper, we analyze swaging process of Power steering hose by finite element analysis, and achieved thermal and pressure analysis with this shape. We can analogize weakness part of hose through this result, and examine closely oil leakage and rubber failure mechanism and look for important design benevolence of power steering hose development.

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