• 한국안전학회지
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• 제15권2호
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• pp.1-7
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• 2000

This paper presents the approach involving fault detection and diagnosis of gears using pattern recognition and Wavelet transform. It describes result of the comparison between KDI (Kullback Discrimination Information) with the nearest neighbor classification rule as one of pattern recognition methods and Wavelet transform to know a way to detect and diagnosis of gear damages experimentally. To model the damages 1) Normal (no defect), 2) one tooth is worn out, 3) All teeth faces are worn out 4) One tooth is broken. The vibration sensor was attached on the bearing housing. This produced the total time history data that is 20 pieces of each condition. We chose the standard data and measure distance between standard and tested data. In Wavelet transform analysis method, the time series data of magnitude in specified frequency (rotary and mesh frequency) were earned. As a result, the monitoring system using Wavelet transform method and KDI with nearest neighbor classification rule successfully detected and classified the damages from the experimental data.

• 한국기계가공학회지
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• 제18권11호
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• pp.24-34
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• 2019

An automotive automatic transmission is a popular power-transmitting device in passenger vehicles, as it provides various speed ratios for diverse driving conditions with easy manipulation and smooth gear shifting. The transmission is mainly composed of input and output shafts, planetary gear sets, brakes/clutches, and housing, and it yields multiple forward gears and one reverse gear by actuating the shifting devices of the brakes and clutches. In developing a new transmission, kinematic configurations of a transmission, which presents a brief structure and actuation schemes for speed ratios, need to be checked to determine if the structure can be assembled in a layout. It is impossible for a transmission concept having any interference in connecting main components to be developed further in the design process, since connection interference leads to failure of a layout design in the 2-D plane. In this research, an analysis of the assemblability of a front-wheel drive automatic transmission is carried out on an example concept design by applying the vertex addition algorithm based on graph theory.

• Tribology and Lubricants
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• 제35권1호
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• pp.71-76
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• 2019

The differential planetary gear reducer as a main component of the concrete mixer driving mechanism requires a strong torque to mix concrete compounds. As this component is currently dependent on imports, it is necessary to develop it by conducting a study on vibration analysis and the resonance problem. The noise and vibration of a concrete mixer reducer increase owing to the transmission error of planetary gears, and the damage of components occurs owing to the problems in design and production. In this study, the tooth-passing frequency is calculated to evaluate the noise and vibration of a mixer reducer, and a fast Fourier transform (FFT) analysis is conducted through a vibration test using an acceleration sensor. The vibration of the reducer is measured at three points of input and output of the shaft and planetary gear housing with fixed and variable revolutions per minute. The operating conditions of gears and bearings are evaluated by performing the FFT analysis, and the resonance problem is verified. The results show that No. 1 pinion and ring gears revolve disproportionately. The amplitude values appear high, and the wear of tooth faces occur in tooth-passing frequencies and harmonic components of No. 1 and No. 2 pinion-ring gears. Therefore, we conclude that design changes in the reducer and a correction of tooth profiles are required.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집A
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• pp.837-842
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• 2000

In this Paper, the vibrational characteristics of a gearbox for epicyclic Rear train have been studied The modal parameters and mode shapes of a gearbox have been computed using ANSYS code. Modal testing was carried out to verity the FEM analysis model. It has been shown that the analysis results are m good agreements with the experimental results. Harmonic analysis has been executed to verify the effect of thickness variance of gearbox housing on the modal response. Analyzing the calculated results, some guides fer optimal vibration response has been deduced.

• 대한기계학회논문집A
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• 제32권11호
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• pp.905-910
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• 2008

Vibration analysis is widely used in machinery diagnosis and the wavelet transform has also been implemented in many applications in the condition monitoring of machinery. In contrast to previous applications, this paper examines whether acoustic signal can be used effectively along vibration signal to detect the various local fault, in local fault of gearboxes using the wavelet transform. Moreover, envelop analysis is well known as useful tool for the detection of rolling element bearing fault. In this paper, a acoustic emission (AE) sensor is employed to detect gearbox damage by installing them around bearing housing at driven-end side. Signal processing is conducted by wavelet transform and enveloping to detect her fault all at once gearbox using AE signal.

• 한국융합학회논문지
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• 제3권4호
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• pp.29-34
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• 2012

자동차는 2만 여개가 넘는 부품들로 구성되어 있다. 또한, 새시와 함께 자동차 내부에는 조향장치, 파워장치, 도어 록 장치 등 많은 전기 전자 및 센서들이 부가되어 수송 외 운전자가 주행 중 운전을 용이하게 수행할 수 있는 여러 가지 장치들이 별도로 차체내부 혹은 외부에 부착되어 있다. 그 가운데 자동차의 도어 유리 부위는 제작 초기에는 운전자가 직접 휠을 회전시켜 유리문을 상하로 개폐하였으나 최근 들어 모터, 센서, 스위치 류 등의 발달로 버튼하나로 문을 상하로 개폐시키는 방법을 사용하게 되었다. 유리문을 상하로 개폐시키는 조립부위를 자동차에서는 power window motor assembly라고 이를 개발하는 것이 본 연구의 목적이다. 현재는 anti-pinch type power window motor에 ECU(Electronic Control Unit) system이 국내에서 개발되지 못하고 있다. 뿐만 아니라, 이 연구에서는 CAE 해석과 개발을 통해 anti-pinch power motor gear housing 및 cylindrical gear를 국산화 개발하고 ECU 일체형 적용을 함으로 인해 조립공정의 단순화 및 원가절감에 기여하고자 한다.

• 한국전산구조공학회논문집
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• 제25권3호
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• pp.237-243
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• 2012

5MW급 풍력발전용 기어박스의 효율적인 구조해석과 근사모델을 생성하여 경량화를 위한 형상 최적설계를 수행하였다. 풍력발전용 기어박스의 구조는 기어 트레인, 축, 베어링, 하우징과 같이 복잡한 구성요소로 이루어져 있어 구조해석에 많은 요소 수를 요구하고 있다. 본 연구에서는 헬리컬 기어의 치강성 계수를 고려한 효과적인 기어박스의 구조해석 모델을 생성하였다. 치강성 계수를 사용한 유성 기어열은 상대적으로 적은 요소 수와 해석시간으로도 전체 기어박스 시스템의 구조해석과 형상 최적화를 가능케 한다. 치강성을 이용한 단순화된 해석모델과 근사모델을 적용하여 하우징 무게에 영향이 큰 부위의 두께를 설계변수로 설정하여 케이스 최적설계안을 도출하였으며, 최적설계를 위해 사용된 근사모델의 신뢰성과 최적 기어박스 하우징 형상의 수치해석을 통해 타당성을 검증하였다.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2000년도 춘계학술대회논문집
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• pp.1096-1101
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• 2000

In machine tools, often a gearbox is installed to control the rotating speed of spindle, which sometimes generates problems of noise and vibration due to errors in tooth-meshing. In this study, the characteristics of, noise and vibration of given gearbox for a machine tool are analyzed experimentally. From the measurement, it was observed that the tooth-meshing component of the sound pressure level from the gearbox took its maximum at a specific operational speed. Therefore, the main content of this study is to investigate the reason why the above mentioned characteristics are observed. By investigating the natural frequencies of the components in gearbox, it was found that the natural frequencies of the rotating gear-shaft and gearbox for twisting mode were closely related to the first and second peak of sound pressure levels respectively. Thereform, in this study, those relations were identified by the impact test of rotating gear-shaft and-gearbox. In addition, we inserted the rubber between housing and bed, and analyze the effect of the rubber insertion on noise reduction by Operational Deflection Shapes.

• 한국자동차공학회논문집
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• 제20권3호
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• pp.119-125
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• 2012

Caliper intergrated Electric Parking Brake (EPB) is an automatic parking brake system, attached to rear caliper. Because EPB uses luxury vehicles recently, the drivers of vehicles are sensitive to the EPB noise. EPB is operated by the motor and gear, so noise is generated by motor and gear. In order to reduce noise, One of EPB manufacturers uses helical gear and changes the shape of EPB housing. But these methods are not optimized for reduction of interior noise. There are many noise transfer paths into vehicle interior and it is difficult to identify the noise sources. Therefore, in this study, we performed contribution analysis and modal testing in the vehicle system. It is possible to distinguish between air-borne noise and structure-borne noise in the vehicle interior noise by comparing interior noise peak with resonance mode map.

• 한국가스학회지
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• 제19권6호
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• pp.47-53
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• 2015

이 논문은 굴삭기 엔진용 저압연료 펌프의 연료 유동에 대한 유동장 및 속도, 압력에 관하여 수치해석 방법을 적용하여 연구한 것이다. 연료 펌프의 압력 분포는 로터의 회전각도에 따라 연속적으로 변하며, 특히 회전각도 $40^{\circ}$에서 상대적으로 매우 높은 토출부 압력과 낮은 흡입부 압력이 동시에 발생함을 확인하였다. 또한, 이 각도에서 누설유동 유속이 가장 증가함을 알 수 있었다. 그리고 연료 펌프의 로터 회전수의 증가에 따라 평균토출유량이 선형적으로 증가하였고, 간극크기가 감소함에 따라 토출유량이 로터 기어 사이의 배제용적으로부터 계산된 이론적 토출유량 0.0712kg/s 으로 접근하는 것을 확인할 수 있었다.