• Title/Summary/Keyword: Gauge Control

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A study on the characteristics of hydraulic automatic gauge control system for a reversing cold mill (유압압하식 자동두께제어장치의 특성에 관한 연구)

  • Kim, Soon Kyung;Jeon, Eon Chan;Kim, Moon Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.49-55
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    • 1996
  • Recently, the necessity for more accurate automatic gauge control has increased of customers' requirement for cold rolled steel sheets with thinner gauge and better gauge quality. Therefore, many cold rolling mills replaced its electric screw down automatic gauge control system with a new hydraulic automatic gauge control system, to ensure closer gauge tolerance. In this paper, The performance of a hydraulic automatic gauge control system for cold rolling has been investigated under industrial conditions. It was investigated that variation of gauge deviation according to the final products thickness, cold rolling speed and pass number, in the actual rolling mill. As a result, it was found that the system enables strip thickness variation to be reduced substantially and caused by poor gauge deviation have been drastically decreased. The test results are as following. The more the exit steel strip thickness is thick, the smaller the aguge deviation rate is large, and the more it is thin, the large the gauge deviation rate is large. Because the gauge deviation is larger at accleration speed and deceleration speed than steady speed, so automatic gauge control system is better to adopt over 50m/min. automatic gauge control system reduces rapidly large thickness deviation.

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Development of Displacement Measuring Sensor for Roll Eccentricity Contro1 at Hot Strip Mill (롤 편심제어를 위한 편심 측정장치 개발)

  • 전종학
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.167-167
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    • 2000
  • This study aims at the development of REC sensor causing the gauge error in the hot strip rolling process, and the improvement of the hydraulic AGC (Automatic Gauge Control) system. The gauge error outbreaks from the various reasons, however, mainly the roll eccentricity is considered to cause a such kind of error. In the study, the REC (Roll Eccentricity Control System) sensor is designed using sensor An On - line test of the system shows the comprehensive effects of controlling the gauge error of the hot strip. On - Line test shows the possibility of enhancing the accuracy for gauge.

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A Study on the Hydraulic Automatic Gauge Control System of Adaptive Mass Flow Method (Adaptive mass flow method 유압압하식 자동 두께제어 장치에 관한 연구)

  • 윤순현;김문경
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.4
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    • pp.101-107
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    • 1996
  • This test was performed on the hydraulic automatic gauge control(AGC) system of adaptive mass flow method. Fundamental purpose of this study are performance evaluation of this AGC system under the actual rolling condition. It was concluded that the response of AGC system depends on the dynamic characteristics of a reel motor or roll position. The test results are as follows : 1) The control method of reel motor current is better than than of the roll position as AGC system. 2) The more steel strip thickness of delivery side is thick, the larger the gauge deviation is large, and the more it is thin, the larger the gauge deviation rate is large. 3) Because the gauge deviation is large at acceleration and deceleration speed than steady speed, so AGC system is better to adopt over 50m/min. By applying this AGC system, not only the accurary in strip thickness were improved but also productivity was improved dramatically.

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A Study on Rolling Mill Dynamics Model and Automatic Gauge Control System

  • Kim, Tae-Young;Kwon, Dae-Hyun;Choi, Won-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.120-125
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    • 2004
  • In the rolling of steel or non-steel metal the most important quality aspect are thickness and flatness. In thickness, there are two important factors. One of them is getting close with accurate goal, nominal gauge, the other is minimize gauge bandwidth, the variation in gauge. In this thesis, we proposed the fuzzy model AGC to minimize gauge variation along the length, developed the rolling mill dynamic model using the math mode of the rolling mill process and the rolling model related with the variety character of the rolling material. We compared the gauge control efficiency of fuzzy model AGC and PI mass flow AGC. We have got a simulation result, that the exit gauge variation of PI mass flow AGC was 2 micron and fuzzy model AGC was 1.2 micron at 1200mpm of rolling speed when each controller was rolling 5 micron of material that is the entry gauge variation.

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DYNAMIC SET-UP CONTROL OF TANDEM COLD MILL (연속압연기에서 OFF GAUGE 저감을 위한 DYNAMIC SET-UP 제어기술)

  • 노호섭;최병조;조뇌하;이재훈;김익준;진철제;박기영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.126-131
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    • 1999
  • In order to reduce the length of off-gauge at FGC(Flying gauge change) point, We adopted dynamic set up in No. 4 cold rolling mill. The conventional set-up of FGC(Flying gauge change) was calculated on the basis of preset values in the process control computer, so the difference between actual strip thickness and preset thickness cause long off-gauge. The dynamic SET-UP control was calculated on the basis of actual strip thickness of FGC(Flying gauge change) point from X-ray gauge of mill entry and No.i stand. We applied dynamic SET-UP control in September last year. Compare to the previous result, the length of off-gauge is reduced by about 36%.

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Vacuum Gauge Control System Using MSCC for PLS (MSCC를 이용한 가속기 진공장치 감시 시스템 개발)

  • Yoon, J.C.;Lee, T.Y.;Hang, J.Y.;Nam, S.Y.
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2169-2171
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    • 2001
  • The vacuum gauge control system has been designed and implemented using multi-serial communication controllers (MSCC) for the 2.5 Gev storage ring at the Pohang Accelerator Laboratory (PAL). There are 20 Balzers vacuum gauges and 17 Granville-Phillips vacuum gauges at the storage ring. A MSCC have two RS485 (max speed 460.8Kbps) field network port, 8 channel serial communication ports (max speed 460.8Kbps) connected to gauge controller for serial communication control. 12 MSCCs are connected to a personal computer (PC) through the RS485 field network. The PC can automatically control the MSCCs by sending set of commands through the network. The commands specify the duration of the MODBUS protocol. Upon receiving a command from a PC running under Windows2000 through the network, the MSCC communicate through the serial output ports to gauge controller. In this paper, we describe control structure and scheme of the vacuum gauge control system.

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Framework of Non-Nuclear Methods Evaluation for Soil QC and QA in Highway Pavement Construction

  • Cho, Yong-K.;Kabassi, Koudous;Wang, Chao
    • Journal of Construction Engineering and Project Management
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    • v.2 no.2
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    • pp.45-52
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    • 2012
  • This study introduces a methodology to evaluate different types of non-nuclear technologies to see how they are competitive to the nuclear technology for quality control (QC) and quality assurance (QA) in soil condition measurement for highway pavement construction. The non-nuclear methods including the Electrical Density Gauge (EDG) and the Light Weight Deflectometer (LWD) were tested for their performance against a nuclear gauge, and traditional methods were used as baselines. An innovative way of comparing a deflection gauge to a density gauge was introduced. Results showed that the nuclear gauge generally outperformed the non-nuclear gauge in accuracies of soil density and moisture content measurements. Finally, a framework was developed as a guideline for evaluating various types of non-nuclear soil gauges. From other perspectives rather than accuracy, it was concluded that the non-nuclear gauges would be better alternative to the nuclear gauge when the followings are considered: (1) greater life-cycle cost savings; (2) elimination of intense federal regulations and safety/security concerns; and (3) elimination of licensing and intense training.

Deposition Characteristics of Water-soluble Inorganic Ions in the Iksan Ambient Air during Fall, 2004 (가을철 대기환경 중 수용성 이온성분의 침적특성)

  • Kang, Gong-Unn;Kim, Nam-Song;Jeon, Seon-Bok
    • Journal of Environmental Health Sciences
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    • v.32 no.4 s.91
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    • pp.359-372
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    • 2006
  • In order to investigate the daily deposition characteristics of water-soluble inorganic components in airborne deposit on the Iksan, deposition samples were collected using a deposition gauge from October 16 to November 1, 2004. Deposition samples were collected using two different sampling gauges, a dry gauge and a wet gauge, respectively. To get wet the bottom of wet gauge during the sampling period, the volume of $30{\sim}50ml$ distilled ionized water was added in a wet gauge before the beginning of each deposition sampling. Deposition samples were collected twice a day and analyzed for inorganic water-soluble anions ($Cl^-,\;{NO_3}^-,\;{SO_4}^{2-}$) and cations (${NH_4}^+,\;Na^+,\;K^+,\;Mg^{2+},\;Ca^{2+}$) using ion chromatography. Qualify control and quality assurance of analytical data were checked by the data obtained from reinjection of standard solution, Dionex cross check standard solutions, and random several deposition samples, and measured data was estimated to be reliable. Considering the deposition sample volume, the sampling time, the surface area of sampling container, and the ion concentration measured, the daily deposition amounts for measured ions were calculated in $mg/m^2$. The total daily deposition amounts of all measured ions for dry and wet gauge were $7.5{\pm}2.8$ and $17.7{\pm}4.2mg/m^2$, respectively. A significant increase in deposition amount during rainfall days was observed for both wet gauge and dry gauge, having no difference of deposition amount between in wet gauge and in dry gauge. The mean deposition of all ions measured in this study were higher in wet gauge than in dry gauge because of the surface difference of the sampling container, especially for ${NH_4}^+\;and\;{SO_4}^{2-}$. The mean deposition amounts of ${NH_4}^+\;and\;{SO_4}^{2-}$ in wet gauge were found to be about 10 times and 3 times higher than those in dry gauge, while the rest of the chemical species were equal or a little higher in wet gauge than in dry gauge. Dominant species in dry gauge were ${NO_3}^-\;and\;Ca^{2+}$, accounting for 21% and 28% of the total ion deposition, whereas those in wet gauge were ${SO_4}^{2-}\;and\;{NH_4}^+$, accounting for 19% and 41% of the total ion deposition, respectively.

Single-mode optical fiber strain gauge (단일 모-드 광섬유 스트레인 게이지)

  • 이기완;김병교
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1198-1203
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    • 1991
  • A single w& optical fiber strain gauge subjected to the excited PZT-plate is presented which was obtained using a Mach-Zehnder interferometer. This paper has been performed the considerations to the experimental situation In which the dynamical behavior of a optical fiber strain gauge is illustrated. A comparison is reported between the dynamic response of a optical fiber strain gauge and the semiconductor strain gauge in the frequency range 5-50Hz. This result is shown in very good usage as the dynamical measurement of the low strain below l.mu..epsilon. by this system.

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An Algorithm for Adjusting Inserting Position and Traveling Direction of a Go-No Gauge Inspecting Eggcrate Assemblies (에그크레이트 검사를 위한 Go-No 게이지의 삽입위치 및 이동방향 보정 알고리즘)

  • 이문규;김채수
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.2
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    • pp.152-158
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    • 2003
  • A machine-vision guided inspection system with go-no gauges for inspecting eggcrate assemblies in steam generators is considered. To locate the gauge at the right place, periodic corrective actions for its position and traveling direction are required. We present a machine vision algorithm for determining inserting position and traveling direction of the go-no gauge. The overall procedure of the algorithm is composed of camera calibration, eggcrate image preprocessing, grid-height adjustment, intersection point estimation between two intersecting grids, and adjustment of position and traveling direction of the gauge. The intersection point estimation is performed by using linear regression with a constraint. A test with a real eggcrate specimen shows the feasibility of the algorithm.