• Title/Summary/Keyword: Gasket

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Three-Dimensional Contact Stress Analysis for Structural Design of Bolted Joint Assembly of Pressure Vessels in Nuclear Power Plants (원자력 발전소용 압력용기의 볼트 연결 조립부 구조설계를 위한 3차원 접촉 응력 해석)

  • Lee, Boo-Youn;Kim, Tae-Woan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.122-128
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    • 1999
  • Bolted joint assembly for nuclear power plants consists of various components : cover plate, retainer plate, manway flange, gasket and stud bolts/nuts. To guarantee the soundness of the joint, it is important to prevent leakage through the gasket and reduce the stress concentration factor at the thread root. In this paper, Submodeling technique for the finite element method is proposed to accurately compute three dimensional contact stresses which govern the sealing performance and the maximum contact stresses at the threads root. For verification of global solutions used as boundary conditions of submodel solution, the stresses on the cover plate and the manway flange are measured by strain gages when internal pressure is applied to the bolted joint assembly. The numerical results are compared with the experimental results.

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An Analysis of Diesel Engine Cylinder Block-Liner-Gasket-Head Compound by Finite Element Method (유한요소법을 이용한 디젤 엔진의 실린더블록-라이너-가스킷-에드 구조물에 대한 해석)

  • 김주연;안상호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.147-158
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    • 1997
  • This paper presents the analysis technique and procedure of main engine components-cylinder block, cylinder liners, gasket and cylinder head-using the finite element method, which aims to assess mainly the potential of lower oil consumption in a view point of engine design and to decide subsequently the accuracy of engine design which was done. The F.E. model of an engine section consisting of one whole cylinder and two adjacent half cylinders is used, whereby the crankcase is cut off at the block bottom deck. By means of a 3-dimensional F.E. model-including cylinder block, liners, gasket, cylinder head, bolts and valve seat rings as separate parts a linear analysis of deformations and stresses was performed for three different loading conditions;assembly, thermal and gas loads. For the analysis of thermal boundary conditions also the temperature field had to be evaluated in a subsequent step.

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Estimation on Serrated Core Machining Load for Metal Gasket using Elasto-plastic Analysis (탄소성해석을 이용한 금속 개스킷용 톱니형 코어 가공 하중 평가)

  • Kim, Tae-Hyung;Lee, Seong-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.145-151
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    • 2012
  • In this study, finite element analysis is carried out to estimate horizontal forces needed for the required power calculation and vertical forces applied on the structural analysis model for the development of automatic serrated surface at metal gasket core machining system. By considering of elasto-plastic material characteristics, nonlinear contact analysis was conducted to compute these loads according to the change of roll reduction, frictional coefficient and core thickness. As the result, horizontal and vertical reaction force variations are found according to parameters and maximum reaction force is also confirmed to be most affected by roll reduction.

An Experimental Study on Engine Cooling System Improvement (엔진 냉각 시스템 개선에 관한 실험적 연구)

  • Chon, M.S.;Hwang, Y.H.
    • Journal of ILASS-Korea
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    • v.9 no.4
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    • pp.77-82
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    • 2004
  • This paper describes the improvement of engine cooling system. To improve engine cooling performance, the authors approached in two ways. One is to increase water pump performance, changing of impeller shape and lightening of material were carried out. The second one is cooling efficiency rise, which were investigated with head gasket coolant flow passage optimization with flow visualization technique. The test results show that water pump performance was increased effectively, reduction of pump drive torque, and increase of pump flow-rate and pressure rise. Gasket hole pattern optimization test results represent an optimized head coolant flow which stands cross flow from exhaust to intake port side and small vortex were removed.

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FATIGUE DURABILITY ASSESSMENT OF FULL-BEAD OF MLS GASKET USING FINITE ELEMENT ANALYSIS

  • CHO S.-S.;HAN B. K.;LEE J.-H.;CHANG H.;KIM B. K.
    • International Journal of Automotive Technology
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    • v.6 no.5
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    • pp.513-517
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    • 2005
  • A full-bead of multi-layer-steel engine head gasket, taking charge of the dynamic sealing of combustion chamber, is susceptible to fatigue failure. The fatigue durability of full-bead was assessed with the finite element analysis results and the high-cycle multi-axial fatigue theory. The assessment aimed to reveal the effects of the forming parameters and dimensions of full-bead. The results show that the selection of embossing parameters producing less deformation of bead plate is beneficial for the improvement of durability while the flatting has marginal influence. The fatigue durability also improves with the increase in the width of full-bead and the radial length of bore-side flat region. However, the dimensional effects are limited due to the occurrence of snap-through.

A Numerical Simulation of Flows in an Engine Cooling Passage (엔진 냉각유로 내의 유동에 관한 수치해석)

  • 허남건;윤성영;조원국;김광호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.1
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    • pp.32-40
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    • 1993
  • Flow fields in model engine cooling passages are studied numerically by using TURBO-3D program, a finite volume based 3-D turbulent flow program adopting a general body fitted coordinate system. The effects of exit position on mass flow rate at each gasket hole are examined for a model cooling passage in order to understand the flow distribution inside the water jacket. The results of the present study can be applied to the design of high performance, high reliability engine.

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Determination of Semicarbazide in PVC Gaskets of Food Bottle Cap and Foods (식품병마개 PVC gasket과 식품에 함유된 semicarbazide의 분석)

  • Park, Sang-Wook;Lee, Kwang-Ho;Kwak, In-Shin;Jeon, Dae-Hoon;Lee, Si-Kyung
    • Korean Journal of Food Science and Technology
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    • v.37 no.3
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    • pp.334-338
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    • 2005
  • Method was developed to efficiently analyze semicarbazide (SEM) in foods. Although SEM is produced by thermal decomposition of blowing agent azodicarbonamide, it is too small to be activated by ultraviolet light or fluorescence. When 2-nitrobenzaldehyde semicarbazone, derivatization of SEM, was analyzed by HPLC with triple column system, coefficient correlation over 0.9997 and detection limit of 0.48 ng/g were observed. SEM level in commercial bottle cap gasket was 812.20-5771.30ng/g. Recoveries for SEM in food and PVC gasket were 83.45-97.33% and 92.12-98.71%, respectively. SEM level in plastic seals of press twist-off metal lids was ND-5771.330ng/g.

A Numerical Analysis of the Reverse Heat Loss Method for a Refrigerator (냉장고 역열손실 방법의 수치해석적 분석에 관한 연구)

  • Ha, Ji-Soo;Shim, Jae-Sung
    • Journal of Energy Engineering
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    • v.20 no.4
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    • pp.303-308
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    • 2011
  • The present study has been carried out to predict the heat transfer characteristics of reverse heat loss method for a residential refrigerator by using numerical analysis and corresponding experiment. From the measured values of temperature and heat input, one can conclude that, the temperature inside the refrigerator has a nearly linear relationship with heat input. The effect of gasket heat loss was examined with the change of thermal conductivity of gasket region. The appropriate thermal conductivity of gasket region was acquired from the comparison of heat losses with the experimental result and numerical analysis. The result of calculated heat losses had accuracy within 1.8% error with the experimental result. With the selected thermal conductivity of gasket region, the effectiveness of reverse heat loss method was examined with the change of thermal conductivity of vacuum insulation panel.

A Study on Physical Properties and Life Time Prediction of ACM Rubber for Automotive Engine Gasket (자동차 엔진 개스킷용 아크릴 고무의 물리적 특성과 수명 예측에 관한 연구)

  • Lee, Hyung-Seok;Do, Jong-Hwan;Ahn, Won-Sool;Kim, Cheol
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.254-258
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    • 2012
  • Material characteristics and the prediction of life time of polyacrylic rubber (ACM) for automotive engine gasket were studied. Two kinds of ACM rubber compounds, having chlorine cure-site and carboxyl cure-site, were made with optimum formulations and the properties of each materials were examined. As a test results for the thermal properties and compression set, which are very important in the application for the automotive engine gasket, the compound using ACM with carboxyl cure-site was evaluated as having a better characteristics than that of ACM with chlorine cure-site. Arrhenius relationship based on time-temperature superposition principle (TTSP) was obtained through the accelerated heat aging test to predict the useful life-time for the compound using ACM with carboxyl cure-site.