• Transactions of the Korean hydrogen and new energy society
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• v.21 no.5
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• pp.460-469
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• 2010

To develop coal gasfication system, many studies have been actively conducted to describe the simulation of steady state. Now, it is necessary to study the gasification system not only in steady state but also in dynamic state to elucidate abnormal condition such as start-up, shut-down, disturbance, and develop control logic. In this study, a model was proposed with process simulation in dynamic state being conducted using a chemical process simulation tool, where a heat and mass transfer model in the gasifier is incorporated, The proposed model was verified by comparison of the results of the simulation with those available from NETL (National Energy Technology Laboratory) report under steady state condition. The simulation results were that the coal gas efficiency was 80.7%, gas thermal efficiency was 95.4%, which indicated the error was under 1 %. Also, the compositions of syngas were similar to those of the NETL report. Controlled variables of the proposed model was verified by increasing oxygen flow rate to gasifier in order to validate the dynamic state of the system. As a result, trends of major process variables were resonable when oxygen flow rate increased by 5% from the steady state value. Coal flow rate to gasifier and quench gas flow rate were increased, and flow rate of liquid slag was also increased. The proposed model in this study is able to be used for the prediction of gasification of various coals and dynamic analysis of coal gasification.

• Korean Chemical Engineering Research
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• v.50 no.3
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• pp.511-515
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• 2012

In this study, we used a commercial simulator to investigate the gasification characteristics of Roto coal in the partitioned fluidized-bed gasifier, which consists of 4 parts such as coal pyrolysis, char gasification, tar/oil gasification and char combustion. The heating medium was exchanged between the combustion part and the gasification part in order to supply the energy needed for pyrolysis and gasification. The correlation model from experimental data in relation to the reaction temperatures, the reaction gases and the coal feed rates was derived for the coal pyrolysis. The equilibrium model was used for the gasification and the combustion model for the char combustion. In order to compare the reaction behavior of the partitioned fluidized-bed gasifier, the single-bed gasifier was also simulated. The cold gas efficiency of both partitioned fluidized-bed gasifier and single-bed gasifier was almost the same. The $H_2$ and $CH_4$ contents of the syngas in the partitioned fluidized-bed gasifier slightly increased and the CO and $CO_2$ contents slightly decreased, compared with the singlebed gasifier. In order to verify the model, ten cases of the single-bed gasification experiment have been simulated. The contents of CO, $CO_2$, $CH_4$ in the syngas from the simulation corresponded with the experimental data while those of $H_2$ was slightly higher than experimental data, but the tendency of $H_2$ content in the syngas was similar to the experiments. In the coal conversion, the simulation results were higher than the experiments since equilibrium model was used for the gasification so that the residence time and contact time in the model is different from the experiments.

• New & Renewable Energy
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• v.9 no.3
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• pp.20-28
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• 2013

The gasification process has developed to convert coal into the more useful energy and material since decades. Despite the numberous design of ones, entrained flow gasifier of the major companies has had an advantage on the market. Because it has a merit of full-scale and high performance plant. In this paper, the gasification technologies of GE energy, Phillips, Siemens and Shell have been reviewed to compare their characteristics and a high performance gasification process was suggested. And the simulation model of gasifiers using Aspen Plus offered the quantitative comparison data for difference designs. The simulation results revealed the poor performance of the slurry feed than dry design. The corresponding cold gas efficiency of 77% is much lower than the 80.3% for the dry feed cases. The exergy analysis of the difference syngas quenching system showed that chemical quenching is superior to another. The results of analysis recommend the two stage gasifier with dry multi-feeder as the energy effective design.

• 한국신재생에너지학회:학술대회논문집
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• 2010.06a
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• pp.113.1-113.1
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• 2010

IGCC(Integrated Coal Gasification and Combined Cycle) plants can be among the most advanced and environmental systems for electric energy generation from various feed stocks and is becoming more and more popular in new power generation fields. In this work, the performance of IGCC plants employing Shell gasification technology and a GE 7FB gas turbine engine was simulated using IPSEpro open-equation modeling environment for different operating conditions. Performance analyses and comparisons of all operating cases were performed based on the design cases. Discussions were focused on gas composition, syngas production rate and overall performance. The validation of key steady-state performance values calculated from the process models were compared with values from the provided heat and material balances for Shell coal gasification technology. The key values included in the validation included the inlet coal flow rate; the mass flow rate, heating value, and composition of major gas species (CO, H2, CH4, H2O, CO2, H2S, N2, Ar) for the syngas exiting the gasifier island; and the HP and MP steam flows exiting the gasifier island.

• Transactions of the Korean hydrogen and new energy society
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• v.26 no.6
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• pp.581-589
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• 2015

In this study, the viscosity of a liquid carbon dioxide ($LCO_2$) that can potentially be used in a wet feed coal gasifier was evaluated. A pressurized capillary viscometer was employed to obtain the viscosity data of $LCO_2$ using two different methods. During the first method, the measurements were conducted under quasi-steady and high pressure flow conditions where two-phase flow was greatly minimized. The viscosity of $LCO_2$ was determined using turbulent friction relationship. At the second flow condition where unsteady flow is induced, the viscosity of $LCO_2$ was measured using the half-time pressure decay data and was further compared with values calculated by the first method.

• 한국신재생에너지학회:학술대회논문집
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• 2006.11a
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• pp.75-78
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• 2006

With the increasing environmental consideration and stricter regulations waste gasification is considered to be more attractive technology than conventional incineration for energy recovery as well as material recycling. The experiment for combustible waste was performed In the fixed bed gasifier to investigate the gasification behavior with the operating conditions in a 5ton/day fixed bed gasifier The experiments of operation with 10-50 hours were carried out to determine the effects of bed temperature and oxygen/waste rat io on the syngas composition, calorific value and carbon conversion. The calorific values of the produced syngas decreased with an Increase of bed temperature because combust ion reaet ion more act ively happened. The syngas composition of wood waste gasification is CO: 34.4%, $H_2: 10.7%,\;CH_4: 6.0%,\;CO_2: 48.9%$ and that of RPF is CO: 33.9%, $H_2: 26.1%,\;CH_4: 10.7%,\;CO_2: 29.2%$. The average calorific values of produced gas were about $1,933kcal/Nm^3,\;2,863kcal/Nm^3$, respectively

• Journal of Energy Engineering
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• v.6 no.2
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• pp.137-144
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• 1997

Turbulent swirling cold-flow in a cyclonic gasifier has been analyzed by numerical analysis. Comparison of two dimensional and three dimensional analyses has shown that concept of equivalent slit is appropriate for the two dimensionalization of three dimensional phenomena. Flow characteristics have been scrutinized by varying swirl number which is a crucial parameter in determining the flow pattern of the cyclonic gasifier. Reactive flow field has been estimated by using theoretical swirl number and equivalent slit width for reactive flow. Results show that proper flow field for the reactive coal gasification can be formed by controlling the exit area and azimuthal location of coal burners.

• Journal of The Korean Society of Agricultural Engineers
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• v.53 no.6
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• pp.17-22
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• 2011

Biomass gasification provides synthesis gas or syngas that can be used for internal combustion engines as fuel or chemical synthesis as feedstock. Among different types of gasifiers, downdraft gasifier can produce relatively clean syngas with lower tar contents. In this study, a downdraft gasifier was fabricated with 150 mm of hearth diameter to gasify woodchip that is commercially available in this country. After drying woodchip to about 20 %, gasification experiments were conducted measuring temperature, pressure, air and gas flow rates. The volumetric concentrations of CO, $H_2$, $CO_2$, $CH_4$ were 10.7~14.5, 16.5~21.4, 12.5~16.6, and 2.3~2.9, respectively. They were overall within the ranges of the results that the previous studies showed. However, CO concentration was relatively lower and H2 was slightly higher than those from other studies. It seemed that water gas shift reaction was occurred due to the moisture in the fuel woodchip. Additional drying process coupled with syngas cooling would be required to improve the overall efficiency and syngas quality.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.20 no.5
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• pp.1735-1742
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• 1996

An entrained flow gasifier simulating the cold mode was tested to estimate its performance for coal gasification and flow characteristics with a developed high speed impinging jet nozzle. The burner was designed for high temperature and high pressure(HTHP) conditions, especially for IGCC(Integrated Coal Gasification Combined Cycle). In order to get proper size of droplets for high viscous liquid such as coal slurry, atomization was achieved by impacting slurry with high speed (over 150m/sec) secondary gas (oxygen/or air)/ Formed water droplets were ranged between 100.mu.m to 20.mu.m in their sizes. The flow characteristics in the gasifier was well understood in mixing between fuel and oxidizer. Both external and internal recirculation zones were closely investigated through experimentation with visualization and numerical solutions from FLUENT CODE.

• Journal of Energy Engineering
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• v.22 no.2
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• pp.96-104
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• 2013

Coal gasification is considered as one of the best alternatives among clean coal technology and new concept next generation technologies are under being developed to achieve low cost as well as high efficiency. In this study we have developed double swirl multi-burner as part of the development of low cost compact gasifier. We installed new concept multi-burner with pulverized coal distributor to the body of existing gasifier for burner test. Gasification test was performed under the condition of $6.4{\sim}7.2kg/cm^2$ and $1170{\sim}1300^{\circ}C$ by using Indonesian ABK (sub-bituminous) coal to get operation condition of new concept multi-burner. Our interest was focused to ensure a stable operating condition rather than the gasifier performance evaluation. As a result, we were able to achieve the carbon conversion of 84% and the cold gas efficiency of 52.1% at the stable operating conditions.