• Title/Summary/Keyword: Gas-solid heat transfer

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Study on the Design Parameters of a Heat Exchange Steam Reformer (HESR) using CFD (전산유체해석을 이용한 열교환형 수증기 개질기의 디자인 파라미터 연구)

  • YANG, CHANUK;LEE, YULHO;PARK, SANGHYUN;YANG, CHOONGMO;PARK, SUNGJIN
    • Journal of Hydrogen and New Energy
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    • v.27 no.1
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    • pp.1-12
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    • 2016
  • In this study, CFD model for a Heat Exchange Steam Reformer (HESR) used for a 10kW SOFC system is developed for the design optimization of the HESR. The model is used to explore the effect of design parameters on the performance of the HESR. In the HESR, heat is delivered from the hot gas channel to the fuel channel to supply the heat required for the fuel reforming. In the fuel channel where the fuel is reformed, thermo-fluid dynamics, heat transfer, and chemical reaction are considered to predict the performance of the reformer. The model is validated with experimental data within 2~3% error. The validated model is used for the parametric study of the HESR design. Channel length, channel diameter, and flow direction are selected as the design parameters. The effects of the HESR design parameters on the outlet temperature, outlet H2 mole fraction, and pressure drop across the reformer are presented using the model.

Improvement of the Startup Transient Analysis on the Liquid Rocket Engine Using the TP+GG Coupled Test Result (터보펌프+가스발생기 연계시험 결과를 이용한 액체로켓엔진 시동 과정에 대한 해석 방법의 개선)

  • Park, Soon-Young;Cho, Won-Kook;Moon, Yoon-Wan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.821-826
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    • 2011
  • The turbopump+gas generator (TP+GG) coupled test for the liquid rocket engine development was performed. By comparing the results of a engine startup transient analysis with this test results, the verification of the analysis model was performed. From this, as to the analysis of the engine startup, the method calculating the pressure ratio of the turbine during the initial stage of startup was improved. And a fact that the transient heat transfer phenomenon between the working fluid and the solid parts of turbine effects to the calculation of turbine pressure ratio and consequentially to the startup analysis was revealed.

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Study on Bubble Generation and Size by Dimensionally Stable Anode in Electroflotation Process (전기부상공정에서 촉매성 산화물 전극에 따른 기포 발생량과 크기에 관한 연구)

  • Kim, Dong-Seog;Park, Young-Seek
    • Journal of Environmental Science International
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    • v.16 no.10
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    • pp.1189-1195
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    • 2007
  • Small gas bubbles are used in many environmental and industrial processes for solid-liquid separations or to facilitate heat and mass transfer between phases. This study examines some of the factors that affect the bubble volume and size processed in the EF (electroflotation) process. The effect of electrode material, NaCl dosage, current and electrode distance were studied. The results showed that the generated bubble volume with electrode material lay in: Pt/Ti ${\fallingdotseq}$ Ru/Ti ${\fallingdotseq}$ Ir/Ti > Ti electrode. The more NaCl dosage was high, the smaller bubble was generated due to the low electric power. Bubble generation was increased with increase of current. With the increase of NaCl dosage, bubble generation was increased at same electric power (16.2 W). Generated bubble volume was not affected by electrode distance. However, no clear trends in bubble size as a function of these parameters were evident.

Analysis of Elements Influencing on Performance of Interior Ballistics (강내탄도의 성능 영향 요소 분석)

  • Sung, Hyung-Gun;Yoo, Seung-Young;Lee, Sang-Bok;Choi, Dong-Whan;Roh, Tae-Seong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.4
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    • pp.16-24
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    • 2013
  • The analysis of performance and internal flow according to various numerical models for interior ballistics has been conducted. The initial flow has been mainly affected by the drag model of propellants and their drag degradation reduces oscillations of differential pressure between the breech and the shot base. Models of Nusselt number haven't influenced the major performance of interior ballistics. The negative differential pressure isn't generated in the case without the heat transfer of propellants.

CPFD Simulation for Fast Pyrolysis Reaction of Biomass in a Conical Spouted Bed Reactor using Multiphase-particle in Cell Approach (Multiphase-Particle in Cell 해석 기법을 이용한 원뿔형 분사층 반응기 내 바이오매스의 급속열분해 반응 전산해석)

  • Park, Hoon Chae;Choi, Hang Seok
    • Journal of Korea Society of Waste Management
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    • v.34 no.7
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    • pp.685-696
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    • 2017
  • This study focuses on computational particle fluid dynamics (CPFD) modeling for the fast pyrolysis of biomass in a conical spouted bed reactor. The CPFD simulation was conducted to understand the hydrodynamics, heat transfer, and biomass fast pyrolysis reaction of the conical spouted bed reactor and the multiphase-particle in cell (MP-PIC) model was used to investigate the fast pyrolysis of biomass in a conical spouted bed reactor. A two-stage semi-global kinetics model was applied to model the fast pyrolysis reaction of biomass and the commercial code (Barracuda) was used in simulations. The temperature of solid particles in a conical spouted bed reactor showed a uniform temperature distribution along the reactor height. The yield of fast pyrolysis products from the simulation was compared with the experimental data; the yield of fast pyrolysis products was 74.1wt.% tar, 17.4wt.% gas, and 8.5wt.% char. The comparison of experimental measurements and model predictions shows the model's accuracy. The CPFD simulation results had great potential to aid the future design and optimization of the fast pyrolysis process for biomass.

Study of fission gas products effect on thermal hydraulics of the WWER1000 with enhanced subchannel method

  • Bahonar, Majid;Aghaie, Mahdi
    • Advances in Energy Research
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    • v.5 no.2
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    • pp.91-105
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    • 2017
  • Thermal hydraulic (TH) analysis of nuclear power reactors is utmost important. In this way, the numerical codes that preparing TH data in reactor core are essential. In this paper, a subchannel analysis of a Russian pressurized water reactor (WWER1000) core with enhanced numerical code is carried out. For this, in fluid domain, the mass, axial and lateral momentum and energy conservation equations for desired control volume are solved, numerically. In the solid domain, the cylindrical heat transfer equation for calculation of radial temperature profile in fuel, gap and clad with finite difference and finite element solvers are considered. The dependence of material properties to fuel burnup with Calza-Bini fuel-gap model is implemented. This model is coupled with Isotope Generation and Depletion Code (ORIGEN2.1). The possibility of central hole consideration in fuel pellet is another advantage of this work. In addition, subchannel to subchannel and subchannel to rod connection data in hexagonal fuel assembly geometry could be prepared, automatically. For a demonstration of code capability, the steady state TH analysis of a the WWER1000 core is compromised with Thermal-hydraulic analysis code (COBRA-EN). By thermal hydraulic parameters averaging Fuel Assembly-to-Fuel Assembly method, the one sixth (symmetry) of the Boushehr Nuclear Power Plant (BNPP) core with regular subchannels are modeled. Comparison between the results of the work and COBRA-EN demonstrates some advantages of the presented code. Using the code the thermal modeling of the fuel rods with considering the fission gas generation would be possible. In addition, this code is compatible with neutronic codes for coupling. This method is faster and more accurate for symmetrical simulation of the core with acceptable results.

Life Assessment of Gas Turbine Blade Based on Actual Operation Condition (실 운전조건을 고려한 가스터빈 블레이드 수명평가)

  • Choi, Woo Sung;Song, Gee Wook;Chang, Sung Yong;Kim, Beom Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.10
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    • pp.1185-1191
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    • 2014
  • Gas turbine blades that have complex geometry of the cooling holes and cooling passages are usually subjected to cyclic and sustained thermal loads due to changes in the operating characteristic in combined power plants; these results in non-uniform temperature and stress distributions according to time to gas turbine blades. Those operation conditions cause creep or thermo-mechanical fatigue damage and reduce the lifetime of gas turbine blades. Thus, an accurate analysis of the stresses caused by various loading conditions is required to ensure the integrity and to ensure an accurate life assessment of the components of a gas turbine. It is well known that computational analysis such as cross-linking process including CFD, heat transfer and stress analysis is used as an alternative to demonstration test. In this paper, temperatures and stresses of gas turbine blade were calculated with fluid-structural analysis integrating fluid-thermal-solid analysis methodologies by considering actual operation conditions. Based on analysis results, additionally, the total lifetime was obtained using creep and thermo-mechanical damage model.

Analysis of Hydrodynamics in a Directly-Irradiated Fluidized Bed Solar Receiver Using CPFD Simulation (CPFD를 이용한 태양열 유동층 흡열기의 수력학적 특성 해석)

  • Kim, Suyoung;Won, Geunhye;Lee, Min Ji;Kim, Sung Won
    • Korean Chemical Engineering Research
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    • v.60 no.4
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    • pp.535-543
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    • 2022
  • A CPFD (Computational particle fluid dynamics) model of solar fluidized bed receiver of silicon carbide (SiC: average dp=123 ㎛) particles was established, and the model was verified by comparing the simulation and experimental results to analyze the effect of particle behavior on the performance of the receiver. The relationship between the heat-absorbing performance and the particles behavior in the receiver was analyzed by simulating their behavior near bed surface, which is difficult to access experimentally. The CPFD simulation results showed good agreement with the experimental values on the solids holdup and its standard deviation under experimental condition in bed and freeboard regions. The local solid holdups near the bed surface, where particles primarily absorb solar heat energy and transfer it to the inside of the bed, showed a non-uniform distribution with a relatively low value at the center related with the bubble behavior in the bed. The local solid holdup increased the axial and radial non-uniformity in the freeboard region with the gas velocity, which explains well that the increase in the RSD (Relative standard deviation) of pressure drop across the freeboard region is responsible for the loss of solar energy reflected by the entrained particles in the particle receiver. The simulation results of local gas and particle velocities with gas velocity confirmed that the local particle behavior in the fluidized bed are closely related to the bubble behavior characterized by the properties of the Geldart B particles. The temperature difference of the fluidizing gas passing through the receiver per irradiance (∆T/IDNI) was highly correlated with the RSD of the pressure drop across the bed surface and the freeboard regions. The CPFD simulation results can be used to improve the performance of the particle receiver through local particle behavior analysis.

Reexamination of the combustion instability of solid propellant with radiative heat transfer (복사 열전달을 고려한 고체 추진제의 연소 불안정 현상에 관한 재해석)

  • 이창진;변영환;이재우
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.11a
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    • pp.10-11
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    • 1997
  • 고체 추진제를 사용하는 추진 시스템을 개발하는데 가장 커다란 문제로 인식되고 있는 것은 추진제의 연소 특성을 이해하는 일이다. 그 중에서도 연소실의 압력 진동과 추진제 벽면으로 흡수되는 복사 열전달에 의한 연소율(burning rate)의 변화로 인하여 발생하는 연소 불안정에 대한 이해는 아직도 완전히 규명되지 않고 있다. 고체 추진제의 연소 불안정에 대한 이론적 해석은 준-정상 1차원 해석(Quasi-Steady Homogeneous One-Dimension) 방법에 의하여 단순화된 지배방정식을 해석하는 것이 일반적으로 잘 알려져 있는 방법이다. 이 가정은 고체 추진제가 연수되는 영역을 두께가 매우 얇은 영역의 표면반응영역(surface reaction layer)과 화학반응이 없는 응축상태영역(condensed phase zone) 그리고 기체상태의 연료와 화염이 존재하는 기체상태영역(gas phase zone) 등의 3영역으로 구분하며, 기체상태영역에서 발생하는 교란에 대한 응축상태영역의 반응시간 크기(response time scale)가 매우 크기 때문에 응축상태영역의 반응은 준 정상적으로 일어난다고 가정하는 것이다.그러나, 연소실의 온도가 $3000^{\circ}K$ 정도의 높은 온도이어서 복사 열전달에 의한 고체 추진제의 가열이 중요한 열전달 방법으로 작용하게 되므로 이를 무시한 이론적 해석은 물리적인 중요성이 약하여질 수밖에 없다. 본 연구에서는 기체영역으로부터 전달되는 복사 열전달은 투명(transparent)한 표면반응영역을 통과하여 응축상태영역에서 모두 흡수되며 추진제 표면에서의 복사열방출(emission)을 고려하였다. 또한 연소불안정 현상을 해석하기 위하여 표면반응영역에서의 경계조건은 선형교란량으로 대치하는 Zn(Zeldovich-Novozhilov) 방법을 사용하였다. 이 방법은 기체상태영역에 대한 구체적인 해석없이도 연소불안정 현상을 해석할 수 있는 장점이 잇다. 즉 응축상태영역에서의 연소율과 표면온도는 각각 기체영역으로부터 전달되는 온도구배와 연소압력, 그리고 복사 열전달의 함수관계이므로 선형교란에 의한 추진제표면에서의 교란경계조건을 얻을 수 잇으며, 응축영역의 교란지배방정식과 함께 사용하여 압력교란과 복사 열전달의 교란에 대한 연소율의 교란 증감 여부를 판단하여 연소 불안정 현상을 해석할 수 있다.

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Effect of physicochemical properties and feed mix ratios on the carbothermic reductions of iron ore with coke

  • S.R.R. Munusamy;S. Manogaran;F. Abdullah;N.A.M. Ya'akob;K. Narayanan
    • Advances in materials Research
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    • v.13 no.3
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    • pp.161-171
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    • 2024
  • This study aimed to investigate the effect of physicochemical properties and mix ratios of iron ore (oxide feed): coke (reductant) on the carbothermic reductions of iron ore. Coke size was fixed at ≤63 ㎛ while iron ore size varied between 150-63 ㎛ and ≤63 ㎛ respectively. Mix ratios were changed from 100:0 (reference) to 80:20 and 60:40 while the temperature, heating rate and soaking duration in muffle furnace were fixed at 1100 ℃, 10 ℃/min and 1 hour. Particle size analyzer, XRF, CHNS and XRD analyses were used for determination of raw feed characteristics. The occurrence of phase transformations from various forms of iron oxides to iron during the carbothermal reductions were identified through XRD profiles and supported with weight loss (%). XRF analysis proved that iron ore is of high grade with 93.4% of Fe2O3 content. Other oxides present in minor amounts are 2% Al2O3 and 1.8% SiO2 with negligible amounts of other compounds such as MnO, K2O and CuO. Composite pellet with finer size iron particles (≤63 ㎛) and higher carbon content of 60:40 exhibited 45.13% weight lost compared to 32.30% and 3.88% respectively for 80:20 and 100:0 ratios. It is evident that reduction reactions can only occur with the presence of coke, the carbon supply. The small weight loss of 3.88% at 100:0 ratio occurs due to the removal of moisture and volatiles and oxidations of iron ore. Higher carbon supply at 60:40 leads into better heat and mass transfer and diffusivity during carbothermic reductions. Overall, finer particle size and higher carbon supply improves reactivity and gas-solid interactions resulting in increased reductions and phase transformations.