• 제목/요약/키워드: Gas scrubber

검색결과 134건 처리시간 0.033초

충진층식 스크러버의 스프레이 시스템 최적 설계에 대한 수치해석적 연구 (NUMERICAL STUDY ON THE OPTIMAL DESIGN OF SPRAY SYSTEM IN PACKED BED SCRUBBER)

  • 고승우;노경철;유홍선
    • 한국전산유체공학회지
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    • 제12권1호
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    • pp.28-34
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    • 2007
  • This study evaluates the performance of the packed bed scrubber and proposes the optimization of spray system for improvements of collection efficiency. The packed bed scrubber is used primarily in the semiconductor manufacturing process. The mean diameter of entering solid particles in scrubber is the submicron. The impaction between water droplets and solid particles is an important factor in removing the solid particles. Thus, the coverage area of spray system influences on the collection efficiency. The collection efficiency of a single droplet is calculated through the mathematical model and numerical calculations are performed for coverage area for each nozzle type (Droplet diameters: 500, 319.5, $289.5{\mu}m$) and injected directions (0, 15, $30^{\circ}$). In case of nozzle type 3, the collection efficiency of a single droplet is highest but the collection efficiency of spray system has lowest value because the ratio of flow rate between the gas and water is below 0.1. The results show the coverage area ratio is about 85% in the case of nozzle type 3 and downward sirection $15^{\circ}$. It was shown that a coverage area increase by two times than an existing spray system. In simulation of demister, collection efficiency by demister is predicted about 80% and the pressure drop in demister is below 3.5 Pa.

Development of Marine Emission Control System on NOx and SOx through Seawater Electrolysis

  • Kim Houng-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권1호
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    • pp.81-87
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    • 2006
  • In marine air pollution control, SCR (Selective Catalytic Reduction) is reconized as the most effect method to control NOx, but on the other hand. seawater scrubber applying the basic characteristic that is naturally alkaline (pH typically around 8.1) is viewed as an economical SOx removal system at present. Especially, seawater scrubber would not be necessary to follow any of the various land based flue gas desulfurization methods. i.e. wet, dry or alkali scrubbing. However, these methods are not readily adaptable to marine conditions due to the quantifies of consumables required i.e. lime or limestone, the means of operation and the commercial availability. This research is undertaken to develop a new method as the main target of eliminating all exhaust emissions, particularly vessel, because of easy access to seawater and apt to apply a wet scrubber system. First, using the acidic seawater by seawater electrolysis, nitric monoxide(NO) is adequately oxidized to nitric dioxide $(NO_2)$by ClOx-in the acidic seawater, the electrolyzed alkaline seawater by electrolysis which contains mainly NaOH together with alkali metal ions $(i.e\;Na^{+}\;K^{+},\;Mg_{2}\;^{+},\;Ca_{2}\;^{+})$, is used as the absorption medium of NOx, the SOx are absorbed by relatively high solubility compared to other components of exhaust pollutants. The results found that the NOx and SOx removals could be achieved nearly Perfect.

질소로 과다 희석된 초과엔탈피 화염의 다공체 내 안정화 특성에 대한 실험적 연구 (Experimental Investigation on the Stabilization Characteristics of the Excess Enthalpy Flame Highly diluted with N2)

  • 김승곤;이대근;노동순;고창복;정종국
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2014년도 제49회 KOSCO SYMPOSIUM 초록집
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    • pp.139-140
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    • 2014
  • Stabilization characteristics of highly $N_2$-diluted $CH_4-O_2$ flame in an axially two-section porous inert medium were experimentally investigated for its application to the waste gas scrubber in semiconductor manufacturing processes. The flame behaviors were observed with respect to the fuel and $N_2$ flow rates and the equivalence ratios. As a result, four kinds of flame behaviors such as stable, flashback crossing the interface, blowout and sudden extinction were observed.

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기포분사반응기를 사용한 배연탈황공정의 아황산가스 물질전달 (Mass Transfer of Sulfur Dioxide in Flue Gas Desulfurization Process Utilizing a Jet Bubbling Scrubber)

  • 동종인;나진균;홍지형
    • 한국대기환경학회지
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    • 제8권4호
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    • pp.262-268
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    • 1992
  • The trend of international concerns on environmental conservation and domestic demand of ambient air quality improvement, specially on sulfur dioxide level has resulted in the establishment of mid-term strategy of environmental improvement and stepwise strengthening of emission regulations in this decade in Korea. Development of flue gas desulfurization(FGD) process is becoming an essential task to be accomplished especially for the power plants and large industrial facilities. This study is an initial stage researc focusing on the mass transfer principles in wet type FGD process and the effects of operating variables of a jet bubbling scrubber utilizing limestone slurry on sulfur dioxide removal efficiency. Experimental results showed this type of scrubbing system has some advantages in terms of mass transfer mechanism and removal efficiency. More rigorous research is needed for the reaction system and the comparison with existing FGD processess for the possible development of a process which is compatative in view of installation cost and treatment of by-products.

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2MHz, 2kW RF 전원장치 (2MHz, 2kW RF Generator)

  • 이정호;최대규;최상돈;최해영;원충연;김수석
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2003년도 춘계전력전자학술대회 논문집(1)
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    • pp.260-263
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    • 2003
  • When ICP(Inductive Coupled Plasma type etching and wafer manufacturing is being processed in semiconductor process, a noxious gas in PFC and CFC system is generated. Gas cleaning dry scrubber is to remove this noxious gas. This paper describes a power source device, 2MHz switching frequency class 2kW RF Generator, used as a main power source of the gas cleaning dry scrubber. The power stage of DC/DC converter is consist of full bridge type converter with 100kHz switching frequency Power amplifier is push pull type inverter with 2MHz switching frequency, and transmission line transformer. The adequacy of the circuit type and the reliability of generating plasma in various load conditions are verified through 50$\Omega$ dummy load and chamber experiments result.

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스크러버형 EGR시스템 디젤기관의 피스톤 및 피스톤링 마모에 미치는 재순환 배기의 영향에 관한 연구 (A Study on Effect of Recirculated Exhaust Gas upon Wears of Piston and Piston Rings in Diesel Engines with Scrubber EGR System)

  • 배명환;하정호
    • 한국자동차공학회논문집
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    • 제8권6호
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    • pp.79-86
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    • 2000
  • The effects of recirculated exhaust gas on the wears of piston and piston rings were investigated by the experiment with a two-cylinder, four cycle, indirect injection diesel engine operating at an engine load of 75% and an engine speed of 1600 rpm. For the purpose of comparison between the wear rates of two cylinders with and without EGR, the recirculated exhaust gas was sucked into one of two cylinders after the soot contenets in exhaust emissions were removed by an intentionally designed cylinder-type scrubber equipped with 6 water injectors(A water injector has 144 nozzles of 1.0 mm diameter), while only the fresh air was inhaled into the other cylinder. These experiments were carried out on the fuel injection timing fixed at 15.3$^{\circ}$ BTDC. It was found that the wear rate of piston skirt with EGR increased a little bit, but the piston head diameter increased, rather than decreased, owing to soot adhesion and erosion wear, and especially larger with EGR, and that the wear rates of the top and second piston ring(compression ring)thickness with EGR were more than twice the wear rate of top ring in case of no EGR, but the wear rate of oil rings thickness without EGR increased greater than that with EGR.

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건식 석탄공급형 1 Ton/Day급 가스화시스템 설계조건 및 시운전결과 (The Design Conditions and the Initial Operation Results of 1 Ton/Day Class Dry Feeding Coal-Gasification System)

  • 서혜경;정재화;주지선
    • 한국수소및신에너지학회논문집
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    • 제20권4호
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    • pp.352-359
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    • 2009
  • KEPRI is developing a Korean type coal-gasification system and the scale is 20 ton/day. Prior to this pilot plant, a 1 ton/day class gasification system will be used for pre-testing of several coal types. This paper introduces the configuration and design conditions of this 1 ton/day class system, presenting the gas/coal ratio, oxygen/coal ratio, cold gas efficiency, CFD analysis of gasifier, and others. The existing combustion furnace for residual oil was retrofitted as a coal gasifier and a vertical and down-flow type burner was manufactured. Ash removal is carried out through a water quencher and a scrubber following the quencher, and the sulfur is removed by adsorption in the activated carbon tower. The gas produced from the gasifier is burned at the flare stack. In this paper, the results of design conditions and initial operation conditions of I ton/day gasification system are compared together.

반도체 폐가스 처리용 열분해반응기의 입구형상이 열유동 특성에 미치는 영향에 관한 수치해석 연구 (Effect of Inlet Shape on Thermal Flow Characteristics for Waste Gas in a Thermal Decomposition Reactor of Scrubber System)

  • 윤종혁;김영배;송형운
    • 공업화학
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    • 제29권5호
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    • pp.510-518
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    • 2018
  • 최근에 반도체 산업의 지속적인 발전에 따라 반도체 생산공정에서 발생하는 다양한 오염가스를 처리하는 기술에 대한 관심도 늘어나고 있다. 이처럼 반도체 공정 후 배출되는 폐가스를 제거하는 장치 중의 하나로서 다양한 종류의 스크러버 시스템이 사용되고 있다. 이러한 스크러버 시스템 내 열분해반응기 성능은 폐가스 내 오염원 제거효율과 전반적인 운전안정성에 영향을 미치기 때문에 열분해 반응기의 효율적인 설계가 매우 중요하다. 본 연구에서는 수치해석 방법을 기반으로 반응기 내 폐가스의 열유동 특성을 파악하고자 하였다. 해석기법을 검증하기 위해 온도분포에 대한 해석결과를 실험결과와 비교하였다. 온도결과에 대한 해석과 실험은 약 1.27~2.25% 수준의 낮은 오차를 보였으며 이를 통해 해석결과의 타당성을 확보하였다. 검증된 해석기법을 이용하여, 기존 반응기의 성능개선을 위한 설계 가이드라인을 제시하기 위해 폐가스 형상 변화에 따른 해석을 수행하여 기존모델 및 수정모델에서 폐가스의 거동특성을 비교분석하였다. 본 연구에서 수행한 결과는 다양한 스크러버 시스템 내 열유동 특성을 분석하는데 기초자료로 활용될 수 있을 것으로 기대한다.

Emission Reduction of Air Pollutants Produced from Chemical Plants

  • Lee, Byeong-Kyu;Cho, Sung-Woong
    • Journal of Korean Society for Atmospheric Environment
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    • 제15권E호
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    • pp.29-38
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    • 1999
  • This study identified emission sources and emissions of air pollutants such as volatile organic compounds (VOCs), solvents, and acid gases produced from chemical plants. We collected air samples from various processes, reactors and facilities using VOC detectors and workers' experience. We identified chemical structures and emission concentrations of air pollutants. We analyzed total emissions of air pollutants emitted from the chemical plants. Also, we developed some emission reduction technologies based on chemical types and emission situations of the identified air pollutants. For reduction of air emissions of acid gases, we employed a method improving solubility of pollutants by reducing scrubber operation temperature, increasing surface area for effective contact of gas and liquid, and modifying or changing chemicals used in the acid scrubbers. In order to reduce air emissions of both amines and acid gases, which have had different emission sources each other but treated by one scrubber, we first could separate gas components. And then different control techniques based on components of pollutants were applied to the emission sources. That is, we first applied condensation and then acid scrubbing method using H2SO4 solution for amine treatment. However, we only used an acid scrubbing method using H2O and NaOH solution for acid gas treatment. In order to reduce air emissions of solvents such as dimethylformamide and toluene, we applied condensation and activated carbon adsorption. In order to reduce air emissions of mixture gases containing acid gases and slovents, which could not be separated in the processes, we employed a combination of various air pollution control devices. That is, the mixture gases were passed into the first condenser, the acid scrubber, the second condenser, and the activated carbon adsorption tower in sequence. In addition, for improvement of condensation efficiency of VOCs, we changed the type of the condensers attached in the reactors as a control device modification. Finally, we could successfully reduce air emissions of pollutants produced from various chenmical processes or facilities by use of proper control methods according to the types and specific emission situations of pollutants.

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건식세정기에서의 오염물 동시제거를 위한 고온3계평형 모델의 적용과 예비설계에의 응용 (Application of High-temperature 3-phase Equilibrium Distribution to Dry Scrubber for the Simultaneous Removal of $SO_2$ and Vinyl Chloride)

  • 구자공;백경렬
    • 한국대기환경학회지
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    • 제6권1호
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    • pp.85-96
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    • 1990
  • Simultaneous removal efficiencies of hydrophilic and hydrophobic gaseous pollutants are experimentally determined, and the macroscopic removal mechanism of pollutants in a dry scrubber is analyzed using the extended model of three phase equilibrium distribution of pollutant at high temperatures that can describe the different morphological conditions of adsorbent and water at varying relative humidities. For the simplicity, the inside of spray dryer is divided into three regions of ; (1) absorption, (2) three-phase equilibrium, and (3) adsorption, and the removal efficiencies of each pollutants at three regions are observed at different experimental conditions to estimate the effects of important parameters of dry scrubber. The laboratory experiments simulate the three regions of spray dryer with the temperature control and thus evaporation rate of water from the slurry particle. $SO_2$ as a hydrophilic gaseous pollutant and vinyl chloride as a hydrophobic toxic gas are selected for the future field application to soid waste incineration, and the two types of slurry are made of the two sorbents ; 10 wt.% $Ca(OH)_2$, and 10 wt.% NaOH. Result of temperature effect shows the height of absorption plus three-phase region is decreased as the operation temperature is increased, which results in the lower removal efficiency of $SO_2$ but higher removal for vinyl chloride in the adsorption region of dry scrubber. The removal efficiency of $SO_2$ is higher by NaOH slurry than by $Ca(OH)_2$ slurry due to the hygroscopic nature of NaOH, while the removal of vinyl chloride is higher in $Ca(OH)_2$ case. From the analysis of redults using three-phase equilibrium distribution model, the effective two-phase partition coefficients can be obtained, and the possible extention in the application of the three-phase equilibrium model in a dry scrubber design has been demonstrated.

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