• Title/Summary/Keyword: Gas expander

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Thermodynamic Analysis on Hybrid Turbo Expander - Heat Pump System for Natural Gas Pressure Regulation (히트펌프를 적용한 터보팽창기 천연가스 정압기지의 열역학적 분석)

  • Sung, Taehong;Kim, Kyoung Hoon;Han, Sangjo;Kim, Kyung Chun
    • Journal of the Korean Institute of Gas
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    • v.18 no.4
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    • pp.13-20
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    • 2014
  • In natural gas distribution system, gas pressure is regulated correspond to requirement using throttle valve which is releasing huge pressure energy as useless form. The waste pressure can be recovered by using turbo machinery devices such as a turbo expander. In this process, excessive temperature drop occurs due to Joule-Thompson effect during the expansion process. Installing natural gas boiler before or after the turbo expander prevents temperature drop. Fuel cell or gas engine hybrid system further improve the efficiency, but 1~2% of total transporting natural gas is used for operating the hybrid system. In this study, a heat pump system is proposed as a preheating device which can be operated without using transporting natural gas. Thermodynamic analysis on evaporating and condensing temperatures and refrigerants is conducted. Results show that R717 is proper refrigerant for the hybrid system with high COP and low turbine work within the defined operating conditions. In domestic usage in Korea, the heat pump system has more economic feasibility owing to natural gas being imported with a high price of LNG form.

Fabrication and Study on the Performance Characteristics of a Scroll Expander for Organic Rankine Cycle (유기랭킨사이클용 소형 스크롤 팽창기 제작 및 성능 특성 연구)

  • Baek, Seungdong;Sung, Taehong;Lee, Minseok;Kim, Kyung Chun
    • Journal of the Korean Institute of Gas
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    • v.20 no.5
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    • pp.50-56
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    • 2016
  • In this work, the open-drive oil free air compressor is modified to activate an organic Rankine cycle system as an expanding machine. The shape of the modified scroll expander case is a rectangular parallelepiped and the size of the case is $0.0394m^3$. The scroll expander is operated in an ORC using R245fa as working fluid with various working conditions for the performance test. The test data points are used to calculate the parameters of the scroll expander semi-empirical simulation model. The simulation results are compared with the experimental results to validate the simulation model.

Performance analysis of an organic Rankine cycle for waste heat recovery of a passenger car (승용차 폐열 회수용 유기 랭킨 사이클 성능 분석)

  • Kim, Hyun-Jin;Moon, Je-Hyeon;Yu, Je-Seung;Lee, Young-Sung
    • Journal of Power System Engineering
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    • v.17 no.2
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    • pp.87-94
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    • 2013
  • Applicability of organic Rankine cycle for a passenger car with 3.5 L gasoline engine to convert low grade waste heat to useful shaft power has been numerically studied. Working fluid is R134a, and the Rankine cycle is composed of boiler for recovering engine cooling water heat, super heater for recovering exhaust gas heat, scroll expander for converting waste heat to shaft power, condenser for heat emission, internal heat exchanger, and feed pump. Assuming efficiencies of 90% for the heat exchangers, 75% for the scroll expander, and 80% for the feed pump, the Rankine cycle efficiency of 5.53% was calculated at the vehicle speed of 120 km/hr. Net expander shaft output after subtracting the power required to run the pump was 3.22 kW, which was equivalent to 12.1% improvement in fuel consumption. About the same level of improvement in the fuel consumption was obtained over the vehicle speed range of 60 km/hr~120 km/hr.

Design and Construction of a Bottoming Organic Rankine Cycle System for an Natural Gas Engine (가스엔진용 유기랭킨사이클의 설계 및 제작)

  • Lee, Minseog;Baek, Seungdong;Sung, Taehong;Kim, Hyun Dong;Chae, Jung Min;Cho, Young Ah;Kim, Hyoungtae;Kim, Kyung Chun
    • Journal of the Korean Institute of Gas
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    • v.20 no.6
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    • pp.65-72
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    • 2016
  • ORC system was designed and constructed for utilizing the heat of the exhaust gas and coolant released from the gas engine which was modified to use natural gas as a fuel. In this paper the components of the ORC system were designed and manufactured based on measured data of the gas engine. The components are composed of two plate heat exchanger, the 5kW-class expander and multi stage centrifugal pump. The thermodynamic performance of the ORC system was analyzed by using the electric heater. Also, the developed ORC system was implemented to modified natural gas engine. Two gas engines were used to supply heat to the ORC system. As a result of test bench, when the heat source temperature is $110^{\circ}C$ expander shaft power, the pressure ratio and cycle efficiency is 5.22kW, 7.41, 9.09%. As a result of field test, when the heat source temperature is $86^{\circ}C$ expander shaft power, the pressure ratio and cycle efficiency is 2kW, 3.75, 6.45%.

Design and Analysis of Cryogenic Turbo Expander for HTS Power Cable Refrigeration System (초전도 전력 케이블 냉각 시스템 적용을 위한 극저온 터보 팽창기 설계 및 해석)

  • Lee, Changhyeong;Kim, Dongmin;Yang, Hyeongseok;Kim, Seokho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.141-148
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    • 2015
  • The cryogenic cooling system should maintain the HTS power cable below 77 K. As the length of HTS power cables has increased, there have been many efforts to develop large capacity cryocoolers. Brayton, Joule-Thomson, and Claude refrigerators were considered for the large capacity cryocooler. Among the various cryocoolers, the Brayton refrigerator is the most competitive in terms of the HTS power cable. At present, it is thought that a 10-kW class refrigerator will be able to be used as a unit cooling system for the commercialization of HTS power cables in the near future. The Brayton refrigerator is composed of recuperative heat exchangers, a compressor, and a cryogenic turbo expander. Among the various components, the cryogenic turbo expander is the part that decreases the temperature, and it is the most significant component that is closely related with overall system efficiency. It rotates at high speed using high-pressure helium or neon gas at cryogenic temperatures. This paper describes the design of a 300-W class Brayton refrigeration cycle and the cryogenic turbo expander as a downscale model for the practical 10-kW class cycle. Flow and structural analyses are performed on the rotating impeller and nozzle to verify the efficiency and the design performance.

Design of a Cryogenic Turbo Expander Drive Shaft for 300 W Class Brayton Refrigerators (300 W급 브레이튼 냉동기용 극저온 터보 팽창기 구동축 설계)

  • Kim, Manryeol;Lee, Changhyeong;Kim, Dongmin;Yang, Hyeongseok;Kim, Seokho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.129-135
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    • 2016
  • There have been many types of development and commercialization efforts for superconducting power applications with the continuous development of High Temperature Superconducting (HTS) conductors. In particular, HTS power cables are going to be commercialized in real power grids. A cryogenic refrigeration system should be used to keep it below 77 K, and its required cooling capacity continuously increases as the unit length of the HTS power cable increases. Among the many kinds of cryogenic refrigerator, a reverse Brayton refrigerator that uses turbo expanders is a promising refrigerator due to its efficiency and reliability. Among the various components in refrigerators, the cryogenic turbo-expander is the most important part for increasing efficiency and assuring reliability. The design of a 300 W class turbo-expander is described in this paper prior to the development of a 10 kW class turbo expander, which is the required capability for the commercialization of a HTS power cable. The impeller shape and rotation speed are determined based on the cycle analysis. The Eigen frequency and harmonic analysis are conducted with gas bearings at cryogenic temperatures to determine the operational stability.

Catalytic Technologies for Nitric Acid Plants N2O Emissions Control: In-Duct-Dependent Technological Options (질산제조 플랜트 N2O 제거용 촉매기술: 적용위치별 기술옵션)

  • Kim, Moon-Hyeon
    • Journal of Environmental Science International
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    • v.21 no.1
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    • pp.113-123
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    • 2012
  • A unit emission reduction of nitrous oxide ($N_2O$) from anthropogenic sources is equivalent to a 310-unit $CO_2$ emission reduction because the $N_2O$ has the global warming potential (GWP) of 310. This greatly promoted very active development and commercialization of catalysts to control $N_2O$ emissions from large-scale stationary sources, representatively nitric acid production plants, and numerous catalytic systems have been proposed for the $N_2O$ reduction to date and here designated to Options A to C with respect to in-duct-application scenarios. Whether or not these Options are suitable for $N_2O$ emissions control in nitric acid industries is primarily determined by positions of them being operated in nitric acid plants, which is mainly due to the difference in gas temperatures, compositions and pressures. The Option A being installed in the $NH_3$ oxidation reactor requires catalysts that have very strong thermal stability and high selectivity, while the Option B technologies are operated between the $NO_2$ absorption column and the gas expander and catalysts with medium thermal stability, good water tolerance and strong hydrothermal stability are applicable for this option. Catalysts for the Option C, that is positioned after the gas expander thereby having the lowest gas temperatures and pressure, should possess high de$N_2O$ performance and excellent water tolerance under such conditions. Consequently, each de$N_2O$ technology has different opportunities in nitric acid production plants and the best solution needs to be chosen considering the process requirements.

Effects of Biomass Application on Soil Carbon Storage and Mitigation of GHGs Emission in Upland

  • Park, Woo-Kyun;Kim, Gun-Yeob;Lee, Sun-Il;Shin, Joung-Du;Jang, Hee-Young;Na, Un-Sung;So, Kyu-Ho
    • Korean Journal of Soil Science and Fertilizer
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    • v.48 no.5
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    • pp.340-350
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    • 2015
  • This experiment was carried out to find out the mitigation of greenhouse gases (GHGs) emission and changes of soil carbon contents in the cropland. In order to minimize the soil disturbance, this study was conducted without crop cultivation at the pots treated with different biomass. Different biomass was buried in the soil for 12 months. Decomposition rates of expander rice hull, pig manure compost and carbonized rice hull were 18%, 11~11.5% and 0.5~1.2%, respectively. It was appeared that carbonized rice hull was slightly decomposed. No difference was shown between chemical fertilizer treatment plot and non-application plot. It was appeared that soil carbon content in the non chemical fertilizer application plot was high when compared to its chemical fertilizer. Its content at soil depth of 20 cm more decreased than the upper layer of soil. Accumulative emission of $CO_2$ with different treatments of biomass was highest of 829.0~876.6 g $CO_2m^{-2}$ in the application plot of PMC (Pig Manure Compost) regardless of chemical fertilizer treatment during 16 months of experiment. However, the emission for expander rice hull treatment plot was lowest of 672.3~808.1 g $CO_2m^{-2}$. For application plot of the carbonized rice hull, it was shown that non chemical fertilizer plot, 304.1 mg $N_2Om^{-2}$, was higher than the chemical fertilizer treatment, 271.6 mg $N_2Om^{-2}$. Greenhouse gas emissions in the PMC treatment were highest of 0.94 ton $CO_2eqha^{-1}yr^{-1}$. However, it was estimated to be the lowest in the expander rice hull treatment.

Design of Thermodynamic Cycle and Cryogenic Turbo Expander for 2 kW Class Brayton Refrigerator (2 kW급 브레이튼 냉동기용 열역학 사이클 및 극저온 터보 팽창기 설계)

  • Lee, Jinwoo;Lee, Changhyeong;Yang, Hyeongseok;Kim, Seokho
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.2
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    • pp.299-305
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    • 2016
  • The High Temperature Superconducting power cables (HTS power cables) become increasingly longer to commercialize the HTS power cable system. Accordingly, demands on refrigerators of large cooling capacity per a unit system have been increased. In Korea, it is currently imported from abroad with the high price due to insufficient domestic technologies. In order to commercialize the HTS power cables, it is necessary to develop the refrigerators with large cooling capacity. The Brayton refrigerators are composed of recuperative heat exchangers, compressors and cryogenic turbo expanders. The most directly considering the efficiency of the Brayton refrigerator, it depends on performance of the cryogenic turbo expander. Rotating at high speed in cryogenic temperature, the cryogenic turbo expanders lower temperature by expanding high pressure of a helium or neon gas. In this paper, the reverse Brayton cycle is designed and the cryogenic turbo expander is designed in accordance with the thermodynamic cycle.

Experimental Study of the pressure characteristics in the Stirling refrigerator (스터링 냉동기의 압력특성에 관한 실험적 연구)

  • Hong, Yong-Ju;Park, Seong-Je;Kim, Hyo-Bong;Koh, Deuk-Yong
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.118-123
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    • 2001
  • The linear compressor have been widely used for pressure wave generation in the Stirling cryocooler and Stirling type pulse tube cryocooler for tactical purpose. The linear compressor has small and compact structure, and long life due to having non-contact sealing mechanism. and the pressure drop through regenerator was ver important role in the motion of displacer in the expander of the Stirling cryocooler. In this study, the characteristic of the linear compressor and the pressure drop through regenerator in the expander was experimentally investigated. The results show the resonance of the compressor is very important to get maximum performance. and the gas spring force in the compression space of the compressor has effect on the characteristic of reonance. and the results show the pressure drop through regenerator is very small than operating pressure change.

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