• Title/Summary/Keyword: Gas Valve

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Design Study of Automatic Cut-off Horizontal Valve for a LPG Cylinder (LP가스용 차단기능형 수평식 용기밸브에 대한 설계연구)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.19 no.6
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    • pp.80-84
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    • 2015
  • In this paper, the valves for a LPG gas cylinder have been investigated on the body height and weight by comparing design data between typical automatic shut-off vertical and newly developed horizontal valves. The height of an automatic shut-off horizontal valve is radically reduced by 41~42% compared with that of a typical automatic shut-off vertical valve. And, the body weight of a horizontal valve is also reduced by 29~40% compared with that of a vertical shut-off valve. This result is just achieved by a structural design modification from typical vertical valve to horizontal arrangement of various valve components.

A STUDY ON INTERNAL FLOW CHARACTERISTICS OF PCV VALVE ACCORDING TO SPOOL DYNAMIC BEHAVIOR (PCV 밸브의 스풀 동적거동에 따른 내부유동 특성에 관한 연구)

  • Lee J.H.;Lee Y.W.;Kim J.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.223-227
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    • 2005
  • A PCV valve is a part to control the flow rate of Blowby gas in a PCV system. A PCV system re-burns Blowby gas with fuel in a combustion chamber. Some gas enters to a crankcase room through the gap between piston ring and engine cylinder wall. This gas si called 'Blowby gas'. This gas causes many problems. In environmental view, Blowby gas includes about $25\~35\%$ hydrocarbon{HC) of total generated HC in an automobile. Hydrocarbon is a very harmful pollutant element in our life. In mechanical view, Blowby gas has some reaction with lubricant oil of crankcase room. Then, this causes lubricant oil contamination, crankcase corrosion and a decrease fo engine efficiency. Consequently, Blowby gas must be eliminated from a crankcase room. In this study, we simulated internal flow characteristics in a PCV valve according to spool dynamic behavior using local remeshing method And, we programmed our sub routine to simulate a spool dynamic motion. As results, spool dynamic behavior is periodically oscillated by the relationship between fluid force and elastic force of spring. And its magnitude is linearly increased by the differential pressure between inlet and outlet. Also, as spool is largely moved, flow area is suddenly decreased at orifice. For this reason, flow velocity is rapidly decreased by viscous effect.

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Experimental Investigation on Cracks and Defects of a Valve Sealing Components for a LPG Cylinder (LPG 용기용 밸브의 밀봉부품 크랙 및 결함에 관한 실험적 고찰)

  • Kim, Chung-Kyun;Lee, Byung-Kwan;Kim, Tae-Hwan
    • Journal of the Korean Institute of Gas
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    • v.11 no.1 s.34
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    • pp.23-28
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    • 2007
  • This paper presents an experimental investigation on the sealing defects and cracks of O-rings and a valve packing of a gas valve for a LPG cylinder. O-ring in which stops a gas leakage of a liquefied petroleum gas is very important for a LPG valve safety. Valve packing is to open and close a gas flow port for supplying and charging a LPG fuel. The sealing performance of two sealing units ism related to the leak safety and long lift of a gas valve. The investigated results show that most of O-rings was failed due to a circumferential crack in which is caused by partial press bonding failure near the partition zone and an excess compression rate. Some of the O-ring failure was originated by an extrusion of an excessive leak pressure of a LP gas. Thus, this paper strongly recommends a tight quality control and a safety guarantee system of O-rings and valve packing to guarantee a leak safety and to extend a service lift of a gas valve. At the end, a warranty policy of the sealing units should be adopted for increasing a product quality and safety of a gas valve.

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Numerical Analysis for Prediction of the Residual Gas Fraction, Volumetric Efficiency and Pumping Loss with Continuous Variable Valve Lift System in an SI Engine (가변밸브 작동기구를 적용한 가솔린 기관의 잔류가스분율, 체적효율, 펌핑손실 예측을 위한 해석적 연구)

  • Cho, Yong-Seok;Lee, Seang-Wock;Jang, Ik-Kyoo;Park, Jung-kwon;Yoon, Yu-Bin;Park, Young-Joon;Kim, Hyun-Chul;Na, Byung-Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.7-13
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    • 2010
  • To satisfy the needs on fuel economy and engine performance, continuous variable valve lift systems are applying to engines. In the CVVL system, fuel economy can be improved by reducing pumping loss during the induction process, and engine performance can be also improved by controlling volumetric efficiency and the residual gas fraction. Because the residual gas fraction directly affects volumetric efficiency, engine performance, combustion efficiency and emissions in SI engines, controlling residual gas fraction is one of the important things in engine development process. This analysis investigates the residual gas fraction and volumetric efficiency with changes of intake valve lifts and intake valve timings. In this study, unsteady state solutions were solved during exhaust and induction processes. Results show variation of the residual gas fraction and volumetric efficiency by changing intake valve timing and lift. Decreasing intake valve lift leads to increase the residual gas fraction and to decrease volumetric efficiency.

Risk Analysis for Installation Types of Pressure Safety Valve used in the High-pressure Gas Facility (고압가스 사용시설 내 안전밸브 설치유형별 리스크 분석)

  • Kim, Myung-Chul;Woo, Jeong-Jae;Lee, Hyung-Sub;Baek, Jong-Bae
    • Journal of the Korean Society of Safety
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    • v.32 no.4
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    • pp.129-136
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    • 2017
  • This study investigated the probability of possible accident through qualitative and quantitative analysis of the pressure safety valve types installed in facilities using high pressure gas to compare the installation domestic and foreign pressure safety valve standards sought the safety characteristics and safety improvement direction accordingly. The three types are the case where the shut-off valve is not installed at the front of the PSV (Case A), If a shut-off valve is installed at the front of the PSV for inspection (Case B) and If a shut-off valve is installed in front of PSV (C.S.O), PSV is installed in parallel (Case C). Three types of cases were compared with FTA and HAZOP. The results of study of the possible accidents due to over-pressure safety valve installation type, used in a high-pressure gas facilities was shows in the following order Case B > Case A > Case C. The results of analysis through FTA was in order to protect the reservoir for the possible occurring of accident the safety valve installation is depend on its type. In the FTA analysis, defects in the device itself which attached to the storage tank as a substitute for analysis of the probability of operator mistakes was Case B with as high as $2.01{\times}10^{-6}$. Depending on the type of installation analysis of Case B in order to ensure safety is prohibited to install shut-off valve and believes that mandatory regulations are needed. Rationally installing of pressure safety valve in the high pressure using facilities will be expected to improve the industrial safety from severe accidents such as high-pressure gas fire explosion.

Shape Design of Disk Seal in $SF_6$ Gas Safety Valve using Taguchi method (다구찌법을 이용한 $SF_6$가스 안전밸브용 디스크 시일 형상의 설계)

  • Cho Seunghyun;Kim Chungkyun;Kim Younggyu
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.237-240
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    • 2004
  • Sulfur Hexafluoride, SF6 is widely used for leak detection and as a gaseous dielectric in transformers, condensers and circuit breakers. SF6 gas is also effective as a cleanser in the semiconductor industry. This paper presents a numerical study of the sealing force of disk type seal in SF6 gas safety valve. The sealing force on the disk seal is analyzed by the FEM method based on the Taguch's experimental design technique. Disk seals in SF6 gas safety valve are designed with 9 design models based on 3 different contact length, compressive ratio and gas pressure. The calculated results of Cauchy stress and strain showed that the sealing characteristics of Teflon PTFE is more effective compared to that of FKM(Viton), which is related to the stiffness of the materials. And also, the contact length of the disk seal is important design parameter for sealing the SF6 gas leakage in the safety valve.

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Development of Check Angle Safety Valve for Residential Gas Piping (주택용 가스배관 체크앵글 안전밸브 개발 연구)

  • Lim, Sang Ho
    • Industry Promotion Research
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    • v.2 no.1
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    • pp.9-13
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    • 2017
  • This study deals with the check valve safety valve for residential gas piping. It can be manually shut off within 1 second in case of emergency, and it is possible to touch 3kg of pressure by hand force. To develop the technology so that it can be used repeatedly. Study results after first valve operation. And 0.61 seconds on average. Therefore, it was found that there was no problem in operation even when used as a safety valve. Third, it was found that all of the results of using the blocking ball diameter of 7mm were not abnormal. In this study, it is meaningful to develop the check valve safety valve of gas piping and verify the performance by testing with existing valve.

The Analysis and Control of Compressed Gas Discharging System (압축가스 방출 유압시스템 해석 및 제어)

  • 장웅락;김정관;한명철;정찬희;박인기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.458-462
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    • 2004
  • The hydraulic system for discharging compressed gas is composed of compressor tank, proportional flow control servo valve, expulsion spool valve and discharging tube. Purpose of this study is to control of expulsion spool valve. First, we analyzed the hydraulic system. The flow control servo valve is modeled as a 2nd order transfer function and friction force of the expulsion spool valve is modeled as nonlinear model with stribeck effect. However, it is difficult to include the flow reaction force in modeling. So, we exchanged from the simplified flow reaction force of the compressed gas affection into the flow analysis code written in FORTRAN code. Our simulation of the oil pressure system for discharging gas used MATLAB/Simulink. So, we realized 'Level -2 S-Function Fortran' to cooperate for MATLAB/Simulink and FORTRAN code. PD controller is selected to control in this system. Simulation results show that with given conditions the controllers give a good tracking performance.

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Design Optimization of Valve Support with Enhanced Seismic Performance (내진성능 향상을 위한 밸브지지대 최적형상 설계)

  • Kim, Hyoung Eun;Keum, Dong Yeop;Kim, Dea Jin;Kim, Jun Ho;Hong, Seong Kyeong;Choi, Won Mok;Kim, Sang Yeong;Seok, Chang Seong
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.11
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    • pp.997-1005
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    • 2015
  • In this study, modal analysis and equivalent static load analysis for valve supports of 26" gas piping in gas stations were conducted and the existing straight and inclined types of valve supports were compared using seismic performance testing. Also, a new valve support shape was suggested by optimizing position of fastener holes, width and thickness of the support, and size of bracket. Improvement in seismic performance by design optimization was verified through equivalent static load analysis. The seismic performance of the newly proposed valve support was greatly improved and the maximum displacement and maximum stress of the seismic load was about 20% lower than those of the existing valve support.

Development of Relief Valves for the Domestic Gas-fired Hot Water Boilers (가정용 가스보일러 과압방지밸브의 개발 연구)

  • Kim Young Gyu;Kwon Jeong Rock;Kim Ji Yoon;Suh Joon Suk
    • Journal of the Korean Institute of Gas
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    • v.4 no.1 s.9
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    • pp.63-68
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    • 2000
  • We have developed a new relief valve which is a safety device for the domestic gas-fired hot water boilers. The relief valve has been designed to expand the inner diameter of the inlet, the outlet and the seat of the valve considering the relief capacity, and also to separate the spring from the room heating water. Therefore, we could minimize the adhesion and/or obstruction of the inlet and the corrosion phenomena of the spring which used to be the problem of the conventional relief valves. Test results of the developed relief valve showed that the performance of the opening pressure, reseating pressure, tightness, endurance were excellent, and the operating boiler with developed relief valve was evaluated as very good. The standardization and application of the relief valve can provide the advantage of component exchange and easy maintenance and repair.

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