• 제목/요약/키워드: Gas Metal Arc

검색결과 305건 처리시간 0.022초

음향방출 신호를 이용한 SWS 490A 고장력강의 접합성 평가에 대한 실험적 연구 (Experimental Studies on Joinability of SWS 490A High Tension Steel using Acoustic Emission Signals)

  • 이장규;우창기;윤종희;조진호;조대희;박성완;김봉각;구영덕
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 추계학술대회 논문집
    • /
    • pp.40-48
    • /
    • 2004
  • The object of this study is to investigate the effect of joinability by using acoustic emission (AE) signals and doing a pattern recognition for weld heat affected zone (HAZ) in tensile testing. This study was carried out an SWS 490A high tension steel for electric shielded metal arc welding (SMAW), $CO_2$ gas arc welding and TIG welding. And correspondingly, the root openings are 3, 4 and 2.8mm. The results of the tensile test of weld HAZ come out electric shield arc welding > $CO_2$ gas arc welding > TIG welding in case of single welding. It is believed that this is a phenomenon where difference of its root opening or base metal thickness. Also, the technique of AE is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.

  • PDF

세라믹 메탈할라이드 램프의 전자석 안정기에 따른 전기적 및 광학적 특성에 관한 연구 (Electrical and optical characteristics of Ceramic metal halide lamp with electronic ballast)

  • 장혁진;김남군;이주호;양종경;박대희
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2008년도 Techno-Fair 및 추계학술대회 논문집 전기물성,응용부문
    • /
    • pp.159-160
    • /
    • 2008
  • In recent, ceramic metal halide lamps that use the ceramic in arc tube material have the advantage of high rendering index, high efficacy, long life. According to increase applications, the research continue to improve various factor that is arc tube material, optimization of gas and metal halide. In oder to improve system characteristics of CMH Lamp with ceramic arc tube, when operating CMH lamp with magnetic and electronics ballast, we compared with electrical, optical characteristics in this paper.

  • PDF

A15083-O GMAW 용접시 불활성가스 혼합비가 용접부의 인성에 미치는 영향에 관한 연구 (The Influence of Shield Gas Ratio on the Toughness of A15083-0 GMAW Weld Zone)

  • 이동길;김건호
    • 한국마린엔지니어링학회:학술대회논문집
    • /
    • 한국마린엔지니어링학회 2002년도 춘계학술대회논문집
    • /
    • pp.113-199
    • /
    • 2002
  • In this study, the toughness was evaluated by using the instrumented Charpy impact testing procedures for A15083-O aluminum alloy used in the LNG carrying and storing tank. The specimens were GMAW welded with four different mixing shield gas ratios (Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%), and tested at four different temperatures(+25, -30, -85, and -196$^{\circ}C$ ) in order to investigate the influence of the mixing shield gas ratio and the low temperature. The specimens were divided into base metal, weld metal, fusion line, and HAZ specimen according to the worked notch position. From experiment, the maximum load increased a little up to -85$^{\circ}C$, and the maximum load and maximum displacement were shown the highest and the lowest at -196$^{\circ}C$ than the other test temperatures. The absorption energy of weld metal notched specimens was not nearly depends on test temperature and mixing shield gas ratio because the casting structure was formed in weld metal zone. In the other hand, the others specimens was shown that the lower temperature, the higher absorption energy slightly up to -85$^{\circ}C$ but the energy was decreased so mush at -196$^{\circ}C$

  • PDF

Al5083-O GMA 용접시 불활성가스 혼합비가 용접부의 인성에 미치는 영향에 관한 연구 (The Influence of Shield Gas Ratio on the Toughness of Al5083-O GMA Welding Zone)

  • 이동길;조상곤;김건호
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제26권6호
    • /
    • pp.653-660
    • /
    • 2002
  • In this study, the toughness was evaluated by using the instrumented Charpy impact testing procedures for A15083-O aluminum alloy used in the LNG carrying and storing tank. The specimens were GMAW welded with four different mixing shield gas ratios (Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%), and tested at four different temperatures(+25, -30, -85, and $-196^{\circ}C$) in order to investigate the influence of the mixing shield gas ratio and the low temperature. The specimens were divided into base metal, weld metal, fusion line, and HAZ specimen according to the worked notch position. From experiment, the maximum load increased a little up to -$85^{\circ}C$ , and the maximum load and maximum displacement were shown the highest and the lowest at -$196^{\circ}C$ than the other test temperatures. The absorption energy of weld metal notched specimens was not nearly depends on test temperature and mixing shield gas ratio because the casting structure was formed in weld metal zone. In the other hand, the other specimens were shown that the lower temperature, the higher absorption energy slightly up to $-85^{\circ}C$ but the energy was decreased so mush at $-196^{\circ}C$.

Neuro-Fuzzy를 이용한 GMA 용접의 비드형상 추론 알고리즘 개발 (Development of Inference Algorithm for Bead Geometry in GMAW using Neuro-Fuzzy)

  • 김면희;이종혁;이태영;이상룡
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.608-611
    • /
    • 2002
  • In GMAW(Gas Metal Arc Welding) process, bead geometry (penetration, bead width and height) is a criterion to estimate welding quality. Bead geometry is affected by welding current, arc voltage and travel speed, shielding gas, CTWB (contact- tip to workpiece distance) and so on. In this paper, welding process variables were selected as welding current, arc voltage and travel speed. And bead geometry was reasoned from the chosen welding process variables using negro-fuzzy algorithm. Neural networks was applied to design FL(fuzzy logic). The parameters of input membership functions and those of consequence functions in FL were tuned through the method of learning by backpropagation algorithm. Bead geometry could be reasoned from welding current, arc voltage, travel speed on FL using the results learned by neural networks.

  • PDF

Characteristics of Pulse MIG Arc Welding with a Wire Melting Rate Change by Current Polarity Effect

  • Kim, Tae-Jin;Lee, Jong-Pil;Min, Byung-Duk;Yoo, Dong-Wook;Kim, Cheul-U
    • Journal of Electrical Engineering and Technology
    • /
    • 제2권3호
    • /
    • pp.366-372
    • /
    • 2007
  • Joining thin aluminum alloy is difficult using most welding techniques. Many of the problems are associated with bum-through by the high heat input. Common welding techniques are TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), and PULSE-MIG welding. The method provides more control of the heat balance in the welding arc by taking advantage of the different arc characteristics obtained with each of the two polarities. In this paper, we proposed a new welding method by control DSP 320C32, and the characteristic and experiment result-voltage, current, welding bead, and penetrations by this method are presented.

플럭스 코어드 아크 용접의 아크현상과 스패터 발생량과의 관계 (Relation between Arc Phenomena and Spattering Ratio of Flux Cored Arc Welding with 100% $CO_2$ Shielding gas)

  • 강성원;엄동석;오은식;유덕상
    • 대한조선학회논문집
    • /
    • 제35권4호
    • /
    • pp.65-75
    • /
    • 1998
  • GMA 용접 중 100% $CO_2$ 가스를 사용하는 $CO_2$ 용접은 경제적이고 고능률적이라는 점 때문에 많이 사용되고 있다. $CO_2$ 용접의 아크현상과 스패터 발생량은 용접용 와이어의 화학성분, 실드가스, 용접조건 등에 영향을 받는다. 특히 용접조건은 용적이행 모드를 결정하기 때문에 스패터 발생량에 커다란 영향을 미친다. 본 연구는 $CO_2$ 용접 재료 중 두 type의 FCW(titania계, semi-metal계)를 이용하여 용접조건을 변화시켜 아크현상과 스패터 발생량을 파악하여 용접부의 품질 평가와 용접조건 설정에 기여코져 한다. 본 연구를 통해, 다음과 같은 결론을 얻을 수 있다. 1) 저전류 영역(140A)의 FCW 모두 22V까지는 전형적이 단락이행이 나타났고, 스패터 발생량의 증가와 저전류 스패터 입도를 대립화하였다. 2) 대전류 영역(320A)의 전형적인 globular이행에서 titania계 FCW가 semi-metal계 FCW보다 아크 안정성이 양호하였다.

  • PDF

외부 전자기력을 이용한 가스메탈 아크용접법에 관한 연구 (The effect of external electromagnetic force in GMAW)

  • 이성호;이재윤;김재성;이보영
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 추계학술대회
    • /
    • pp.1741-1746
    • /
    • 2003
  • Effects of electromagnetic force which is one of the most important factor of metal transfer that affects bead geometry and microstructure of weld metal in GMAW(gas metal arc welding). In this paper, different ways of external electromagnetic forces were applied on GMAW process and their effects on the welding were studied. On certain conditions, better bead geometry, better influence on the arc and metal transfer mode and higher welding efficiency could be obtained. Experimental methods and their results will be presented.

  • PDF

원자로 해체를 위한 수중 아크 금속 절단기술에 대한 연구 (A Study on Contact Arc Metal Cutting for Dismantling of Reactor Pressure Vessel)

  • 김찬규;문도영;문일우;조영태
    • 한국기계가공학회지
    • /
    • 제21권1호
    • /
    • pp.22-27
    • /
    • 2022
  • In accordance with the growing trend of decommissioning nuclear facilities, research on the cutting process is actively proceeding worldwide. In general, a thermal cutting process, such as plasma cutting is applied to decommissioning a nuclear reactor pressure vessel (RPV). Plasma cutting has the advantage of removing the radioactive materials and being able to cut thick materials. However, when operating under water, the molten metal remains in the cut plane and re-solidifies. Hence, cutting is not entirely accomplished. For these environmental reasons, it is difficult to cut thick metal. The contact arc metal cutting (CAMC) process can be used to cut thick metal under water. CAMC is a process that cuts metal using a plate-shaped electrode based on a high-current arc plasma heat source. During the cutting process, high-pressure water is sprayed from the electrode to remove the molten metal, known as rinsing. As the CAMC is conducted without using a shielding gas, such as Argon, the electrode is consumed during the process. In this study, CAMC is introduced as a method for dismantling nuclear vessels and the relationship between the metal removal and electrode consumption is investigated according to the cutting conditions.

GMA용접의 용접신호 모니터링에 관한 연구 (A study on monitoring of welding signals in gas metal arc welding)

  • 신정식;김재웅;나석주
    • Journal of Welding and Joining
    • /
    • 제9권3호
    • /
    • pp.34-40
    • /
    • 1991
  • An automatic welding system was constructed with a personal computer to capture the welding data in addition to vision seam tracking for the gas metal arc welding process. The monitoring of welding signals is composed of the acquisition of welding voltage and current, obtained by using two differential amplifiers and A/D converters, and processing of the measured data. Using interrupt handing circuit for time sharing, two jobs of seam tracking and monitoring were performed at the required sampling time. Relations between welding signals and various welding circumstances were analyzed from the experimental results.

  • PDF