• Title/Summary/Keyword: Gas Industries

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Characteristic and Measurement Technology of Inner Welding Residual Stresses in Thick Steel Structures (극후물재 용접부 내부잔류응력 측정기술 및 특성)

  • Park, Jeong-ung;An, Gyu-baek;Woo, Wanchuck
    • Journal of Welding and Joining
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    • v.34 no.2
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    • pp.16-21
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    • 2016
  • Recent keywords of the heavy industries are large-scale structure and productivity. Especially, the sizes of the commercial vessels and the offshore structures have been gradually increased to deliver goods and explore or produce oil and natural gas in the Arctic. High heat input welding processes such as electro gas welding (EGW) have been widely used for welding thick steel plates with flux-cored arc welding (FCAW), especially in the shipbuilding industries. Because high heat input welding may cause the detrimental effects on the fracture toughness of the welded joint and the heat affected zone, it is essential to obtain the sufficient toughness of welded joint. There are well known that the fracture toughness like CTOD, CVN, and KIC were very important factors in order to secure the safety of the structures. Furthermore, the welding residual stress should be considered to estimate the unstable fracture in both EGW and FCAW. However, there are no references on the welding residual stress distribution of EGW and FCAW with thick steel plates. Therefore the welding residual stresses were very important elements to evaluate the safety of the welded structure. Based on the measurement results, the characteristics of residual stress distribution through thickness were compared between one-pass electron gas welding and multi-pass flux-cored arc welding. The longitudinal residual stress in the multi-pass flux-cored arc welding is tensile through all thicknesses in the welding fusion zone. Meanwhile, longitudinal residual stress of EGW is tensile on both surfaces and compressive at the inside of the plate. The magnitude of residual stresses by electron gas welding is lower than that by flux-cored arc welding.

Development on Communication Device with Timeliness Guaranteed for "GIS Preventive and Diagnosis System" (GIS 예방진단 시스템을 위한 정시간성 보장형 통신기기 개발)

  • Min, B.W.;Park, C.S.;Myoung, H.C.;Choi, H.W.;Kim, J.H.;Lee, B.H.;Park, D.H.;Kim, Y.K.;Lee, D.C.
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.2032-2033
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    • 2007
  • There has been increasing interests of condition monitoring and diagnosis for electric equipment, which lead to the development of this system domestic and abroad. In the past, operators' interest was how to quickly repair and restore the electric equipments after failure. But, due to the North American Blackout in 2003 and the aging of equipments, users have paid attention to the condition based monitoring of electric equipment to prevent a fault like outrage. GIS-PDS("GIS Preventive and Diagnosis System") requiresa large amount of measurement data with timeliness for monitoring and analysis of real-time state of GIS(Gas Insulated Switchgear). We developed the timeliness-guaranteed communication device for GIS-PDS.

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Failure Probability Assessment of an API 5L X52 Gas Pipeline with a Wall-thinned Section

  • Lee Sang-Min;Yun Kang-Ok;Chang Yoon-Suk;Choi Jae-Boong;Kim Young-Jin
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.3
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    • pp.24-29
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    • 2006
  • Pressurized gas pipelines are subject to harmful effects from both the surrounding environment and the materials passing through them. Reliable assessment procedures, including fracture mechanics analyses, are required to maintain their integrity. Currently, integrity assessments are performed using conventional deterministic approaches, even though there are many uncertainties to hinder rational evaluations. Therefore, in this study, a probabilistic approach was considered for gas pipeline evaluations. The objectives were to estimate the failure probability of a corroded pipeline in the gas and oil industries and to propose limited operating conditions for different types of loadings. To achieve these objectives, a probabilistic assessment program was developed using a reliability index and simulation techniques, and applied to evaluate the failure probabilities of a corroded API-5L-X52 gas pipeline subjected to internal pressures, bending moments, and combined loadings. The results demonstrated the potential of the probabilistic integrity assessment program.

Research of reducing thermal stress generated in MGC turbine nozzles

  • Fujimoto, Syuu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.385-390
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    • 2004
  • An unique ceramic material produced through unidirectional solidification with eutectic composition of two-phase oxides was introduced recently. This composite material has the microstructure of coupled networks of two single crystals interpenetrate each other without grain boundaries. Depending on this microstructure this material, called Melt Growth Composite (MGC), can sustain its room temperature strength up to 1$700^{\circ}C$ (near its melting point) and offer strong oxidization-resistant ability, making its characteristics quite ideal for the gas turbine application. The research project on MGC started in 2001 with the objective of establishing component technologies for MGC application to the high temperature components of the gas turbine engine. MGC turbine nozzles are expected to improve efficiency of gas turbine. However, reduction of the thermal stress is required since high thermal stress is easily generated in MGC turbine nozzles due to temperature distribution. Firstly, the hollow nozzle shape was optimized to reduce thermal stress using numerical analysis. From the results of the first hot gas flow tests, the thermal stress due to span-wise temperature distribution was required to be reduced, and separated nozzle to three pieces was designed. This was tested in hot gas flow at 140$0^{\circ}C$ level, and temperature distributions on the nozzle surface were obtained and stress field was evaluated.

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Hull Form Development of 5,000TEU Class Container Carrier considering the Operation Profile (Operation Profile을 고려한 5,000TEU급 컨테이너선 선형개발)

  • Kim, Jin-Woo;Park, Sung-Woo;Lee, Pyung-Kuk;Lee, Wang-Soo;Sun, Jae-Ouk
    • Special Issue of the Society of Naval Architects of Korea
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    • 2017.10a
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    • pp.59-62
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    • 2017
  • Recently oil price has got lower, but energy efficiency has been considered as an important factor to minimize ship operational costs and reduce greenhouse gas emissions. For the reason, it is necessary that energy efficiency improvement for hull form design and operational performance reflect an understanding of the vessel's operational profile. Throughout the life of the vessel, this can lead to important economies of fuel, even if, in some cases, a small penalty can be taken for design condition. In the present paper, hull form was developed for 5,000TEU class container carrier at given operation profile. As a CFD result at several design point, optimized hull form has improved resistance performance in comparison with the basis hull form. To reducing the viscosity and the wave resistance at multi draft and multi speed, the hull form was investigated for Cp-curve, frame and local shape. Numerical study has been performed using WAVIS & Star-CCM+ and verified by model test in the towing tank.

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A numerical and experimental approach for optimal structural section design of offshore aluminium helidecks

  • Seo, Jung Kwan;Park, Dae Kyeom;Jo, Sung Woo;Park, Joo Shin;Koo, Jeong Bon;Ha, Yeong Su;Jang, Ki Bok
    • Structural Engineering and Mechanics
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    • v.59 no.6
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    • pp.993-1017
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    • 2016
  • Helicopters are essential for supporting offshore oil and gas activities around the world. To ensure accessibility for helicopters, helideck structures must satisfy the safety requirements associated with various environmental and accidental loads. Recently, offshore helideck structures have used aluminium because of its light weight, low maintenance requirements, cost effectiveness and easy installation. However, section designs of aluminum pancakes tend to modify and/or change from the steel pancakes. Therefore, it is necessary to optimize section design and evaluate the safety requirements for aluminium helideck. In this study, a design procedure was developed based on section optimization techniques with experimental studies, industrial regulations and nonlinear finite element analyses. To validate and verify the procedure, a new aluminium section was developed and compared strength capacity with the existing helideck section profiles.

A Study About Weld Defects Detection By Using A Magnetostrictive Sensor (Magnetostrictive Sensor를 이용한 용접결함 검출에 관한 연구)

  • Na, Hyun-Ho;Kim, Ill-Soo;Seo, Joo-Hwan;Son, Sung-Woo;Jeong, Jae-Won;Kim, Ji-Sun;Lee, Ji-Hye
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1279-1287
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    • 2009
  • An increasingly competitive business environment has been concentrated on industries to reduce the operating costs. Industries such as gas, oil, petrochemical, chemical, and electric power have employed for the operation and used for large equipment or structures that require a high capital investment. In order to meet these requirements, the industries are increasingly moving toward saving the experimental verification and computer simulation. Therefore industries to reduce the maintenance costs without compromising the operational safety have been forced on finding for better and more efficient methods to inspect their equipment and structures. In this study, it focused on the development the real-time non-contract monitoring system as an efficient tool for the experimental study of weld defects based on the relationship between the measured voltage and input parameters.

A Study on Automatic Seam Tracking and Weaving Width Control for Pipe Welding with Narrow Groove (협개선 배관 용접을 위한 용접선 추적 및 위빙 폭 자동 제어에 관한 연구)

  • Moon, Hyeong-Soon;Lee, Seok-Hyoung;Kim, Jong-Jun;Kim, Jong-Cheol
    • Special Issue of the Society of Naval Architects of Korea
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    • 2013.12a
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    • pp.73-80
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    • 2013
  • From broad point of view, seam tracking has been one of main issues with respect to welding automation. Several attempts have been successful for seam tracking of fixed weaving width. As a solution of the seam tracking methods for varying groove width, the visual sensors such as CCD cameras have been adopted. Although the vision sensing techniques can achieve high accuracy, the weak point is that well-prepared vision sensor environment should be required to obtain high-quality visual measurements which can be easily affected by significant noises in industrial areas. This paper proposed an alternative seam tracking algorithm for narrow groove. A special measurement device for arc voltage, in this study, is developed to enhance the reliability of the measured welding signals. Based on the developed arc sensor algorithm, an automatic weld-width tracking algorithm is also proposed, which is able to predict the weld-position more accurately. The usefulness of the automatic weld-width tracking algorithm was well verified by applying it to gas tungsten arc welding (GTAW).

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Hydrodynamic Characteristics of Deepwater Drillship for North Sea (북해용 심해 시추 선박의 유체성능 특성 평가)

  • Kim, Mun Sung;Park, Jong Jin;Ahn, Young Kyu;Kim, Hong Su;Chun, Ho Hwan
    • Journal of Ocean Engineering and Technology
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    • v.29 no.4
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    • pp.300-308
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    • 2015
  • With the increases in oil and gas prices, and energy consumption, drillship construction has increased during the last decade. A drillship using a dynamic positioning (DP) system to maintain its position and heading angle during drilling operations. In addition, a drillship is equipped with a moonpool structure to allow its drilling systems to be operated in the midship section. A drillship for the North Sea is specially designed to endure harsh environmental loads. For safe operation in the North Sea, the drillship should have good motion response and robust hull strength. A break water should be considered on the bow and side deck to prevent the green water on deck phenomenon from incoming waves. In addition, the moonpool should be designed to reduce the speed loss and resonance motion. In this study, the hydrodynamic characteristics of a drillship for the North Sea were examined in relation to the motion, wave loads, green water, and moonpool resonance in the initial design stage.

A study on controlled switching device for high voltage circuit breaker (초고압 차단기용 개폐제어 장치 적용 연구)

  • Cho, Chul-Hee;Lee, Jeong-Bok;Min, Byoung-Woon;Kim, Young-Sung
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.541-542
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    • 2015
  • 초고압 차단기는 개방 또는 투입 기능을 수행시 과도현상에 의한 개폐서지(Switching Surge)가 발생하여 차단기 구성품들에 부담이 가해진다. 초고압 차단기용 개폐제어 장치는 이러한 차단기의 개폐 동작시 차단기 접점의 분리 또는 접촉 순간을 제어하여 개폐서지를 최소화함으로써 접점의 마모와 구성품에 가해지는 스트레스를 감소시키는 장치이다. 즉, 차단기에 인가되는 전압의 위상을 기준으로 원하는 개폐시점에서 개방 및 투입이 일어나도록 제어하는 기기이다. 국외에서는 해외 선진사들이 이미 초고압 차단기용 개폐제어 장치를 상용화하여 현장에 적용하고 있으며, 국내에서는 기술의 검토 단계를 지나서 장치를 개발하고 시험하여 상용화하는 단계로 진입하고 있다. 본 논문에서는 상용화를 위하여 개발된 초고압 차단기용 개폐제어 장치에 대하여 하드웨어 구성을 소개하고, 운영 소프트웨어를 설명하며, 개폐제어 장치의 개폐제어 동작 성능을 자체 모의시험과 GIS(Gas Insulated Switchgear) 차단부와의 연계 시험을 통하여 평가한다.

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