• Title/Summary/Keyword: Garlic separator

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Development of Rotating Corn Type Garlic Separator(I) -Prototype and its performance test- (회전 원추형 마늘 쪽분리기 개발에 관한 연구 (I) -시작기 개발 및 성능시험-)

  • 이종수;김기복;이정삼
    • Journal of Biosystems Engineering
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    • v.26 no.2
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    • pp.131-140
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    • 2001
  • This study was conducted to develop a garlic separator which could to reduce the labor in preparation of seeding. After consideration of the design criteria of a garlic separator such as no additional conveying device, simple construction and operation, enhancement of separating efficiency, reduction of damage, degree a rotating corn type garlic separator was designed. The effects of design parameters such as height and angle of the inner and outer corns, rotating speed of inner corn on the separating performance of the prototype were estimated. In performance was compared with manual work. The results are summarized as follows. 1. Garlic bulbs were separated by a spiral movement in the gap between inner rotating corn and outer fixed corn. At constant feed rate of garlic bulbs, the capacity of garlic separation increased with increase of rotating speed of inner corn. Especially, the capacity was very high at the rotating speeds of 300 and 400rpm. 2. The damage degree of separated garlics increased with rotating speed of corn within 10%. Above 300rpm, separability of Uisung garlic was about 100% and incomplete separation of Namdo garlic was within 2%. 3. The capacity of prototype garlic separator developed in this study was 30 times as large as that of human being.

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Development of Rotating Cone Type Garlic Clove Separator (II) - Effect by Clearance between Inner and Outer Frustum - (회전 원추형 마늘 쪽분리기 개발에 관한 연구 (II) - 원추 간극의 영향 -)

  • Lee, J.S.;Kim, K.B.
    • Journal of Biosystems Engineering
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    • v.32 no.2 s.121
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    • pp.77-83
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    • 2007
  • The purpose of this study is to find optimal conditions for various outlet clearances of prototype garlic clove separator with a rotating cone in the constant inlet clearance and cone height. Optimal outlet clearance from medium to small size garlics was 25 mm at the $200{\sim}400rpm$. For large garlic, optimal outlet clearances of Namdo and Uiseong garlic were 34 mm and 37 mm, respectively, in the range of $300{\sim}400rpm$. The proportion of garlic separation was over 95% for all quality of garlics. The proportions of damaged garlics at 25 mm and 28 mm outlet clearances were below 5% and below 10%, respectively. Therefore, in order to maintain high performance of garlic separation for the various varieties and qualities, the rotating cone type separator should be designed with cone speed ranges of $200{\sim}400rpm$ and the outlet clearance ranges of $25{\sim}37 mm$. The outlet clearance of the separator should be easily controlled within those ranges.

Development of Rotating Cone Type Garlic Clove Separator (III) - Design and Performance Evaluation of Final Protype - (회전 원추형 마늘 쪽분리기 개발에 관한 연구 (III) - 최종기 설계 및 성능평가 -)

  • Lee, J.S.;Kim, K.B.
    • Journal of Biosystems Engineering
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    • v.32 no.2 s.121
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    • pp.84-90
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    • 2007
  • This study was conducted to design and manufacture a final prototype of garlic separator and to evaluate its performance. The performance of garlic separation was compared with manual separation. The final prototype for garlic separation consists of bucked-elevator device for automatic feed of garlic, rotating cone typed device, blower, and power transmission device. The optimal condition of outlet clearance was 19 mm and in this clearance, the proportions of fragment garlic separated in the large quality of Namdo garlic and all quality of Uiseong garlic were above 95% and above 85%, respectively. All proportion of damaged garlic was below 5% for all variety and quality. The garlic separation capacities of this developed machine were 310 kg/h for Namdo garlic and 293.6 kg/h for Uiseong garlic in the large quality. Capacities of final prototype compared with human being were $12.9{\sim}19.6$ times for Namdo and $24.2{\sim}31.7$ times Uiseong garlic, respectively.

Development of A Friction Type Garlic Separator (마찰식 박피마늘 선별기 개발)

  • Park, J.B.;Kim, J.T.
    • Journal of Biosystems Engineering
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    • v.19 no.3
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    • pp.185-193
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    • 1994
  • Both the wet and dry types of garlic peeling machines are being presently used in domestic garlic processing factory, but the dry type is more popular than the wet type because of higher peeling efficiency. The peeling efficiency of these machines is estimated 50 to 80%, depending on the difference in garlic varieties, physical properties and moisture content of garlic samples. If the peeling time is increased in order to improve the peeling efficiency, the damage on the surface of peeled garlic and the consumption of electric power are also increased. This study was carried out to solve these problems in garlic peeling operation and to obtain the optimun design factor for the friction type separator. The results are summarized as follows : 1. The average friction coefficients of peeled and unpeeled garlic samples were 0.91 and 0.51. respectively, for the acrylic plate, and 0.96 and 0.51, respectively, for the stainless plate. 2. For the inclined acrylic pipe with the pipe length 90 cm, the inclined angle $39^{\circ}$ and the pipe diameter 45-55 mm, the falling time of peeled garlic samples was 0.2 sec, faster than unpeeled garlic samples. 3. For the inclined stainless pipe with the pipe length 90 cm, the inclined angle $34^{\circ}$, $39^{\circ}$ and the pipe diameter pipe 35 mm, the falling time of peeled garlic samples was 0.7 sec, slower than that with the pipe diameter 47mm. 4. The stainless pipe with the pipe length 80~90 cm, the inclined angle $39^{\circ}{\sim}40^{\circ}$ and the pipe diameter 40~50 mm was the most suitable as the material of friction pipe. 5. Experimental garlic peeling machine is composed of garlic sample feeding device, friction stainless pipe and hopper. The peeling efficiency was 81 to 96%, and the separating capacity, 600 gr/min.

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Effect of mechanization to Reduce Production Cost of Northern-Type Garlic(Allium sativum L.) (한지마늘 생산비 절감을 위한 기계화 효과)

  • Lee J.H.;Cheung J.D.;Choi S.K.;Choi K.B.
    • Proceedings of the Korean Society for Bio-Environment Control Conference
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    • 2004.11a
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    • pp.5-9
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    • 2004
  • Garlic industries in Korea faced with a increasing difficulty because of the pressure of garlic importation from China is ever increasing than before. Therefore this study was conducted to produce low-cost garlics by mechanized cultivation and the results are as follows. A. By applying machinery(stem cutter and size separator, seeder, harvester) the labor was saved over 70% compare with the conventional cultivation B. Growth characteristics and yield showed no difference in mechanized and conventional cultivation of northern-type garlic. C. When scales were sown by seeder, the sowing-depth varied between 3 to 6cm and the rate of 2-plants emergence in one hole was 14.5%.

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Development of screw attached corn drum type garlic separator (나선부착 원추 드럼식 마늘쪽 분리기 개발)

  • 이영희;조남홍;박종률;최승묵;조광환;김재규
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2002.02a
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    • pp.317-322
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    • 2002
  • 농가보급형 마늘쪽 분리기 개발을 위하여 마늘의 품종별 기하학적 특성을 분석하고, 나선 부착 원추 드럼식 마늘쪽 분리기를 제작하여 성능시험 및 농가 현장시험한 결과를 요약하면 다음과 같다. 1)종구용 통마늘의 크기를 조사한 결과 직경은 의성, 무안, 자봉이 각각 44.3, 51.9, 60.2mm로 나타났다. 2)통마늘의 최대 압축력 및 마늘쪽의 생물체항복 강도를 시험한 결과 수평방향 최대 압축력은 의성, 무안, 자봉마늘이 각각 185.1, 145.8, 148.5N이고, 마늘쪽의 생물체 항복강도는 의성, 무안, 자봉마늘이 각각 272.4, 336.2, 413.2N/$cm^2$로 통마늘은 의성종이 단단 하나 마늘쪽은 무안이나 자봉마늘에 비해 단단하지 않은 것으로 나타났다. 3)나선부착 원추 드럼 및 경사원통식 마늘쪽 분리장치를 제작하여 성능시험한 결과 1쪽 분리율이 의성, 무안, 자봉마늘에서 각각 58.2, 64.7, 95.2%이고, 손상율은 각각 2.0, 2.4, 1.9%이었으며 작업능률은 시간당 210kg(약 60접)이었다. 4)시작기를 전남무안의 재배농가에서 현장 시험한 결과 1쪽분리율은 75.9%, 손상율은 0.8%, 파종 후 출현율이 94.3%로 농가적응성 및 실용성이 높은 것으로 판단되었다.

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Processing Conditions and Quality Stability of Sardine Steak during Frozen Storage (정어리 스테이크의 가공 및 동결저장 중의 품질 안정성)

  • Oh, Kwang-Soo;Cho, Soon-Yeong;Cha, Yong-Jun;Lee, Eung-Ho
    • Korean Journal of Food Science and Technology
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    • v.16 no.2
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    • pp.133-138
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    • 1984
  • For the purpose of improving the precooked frozen food, the processing conditions of sardine steaks and the effect of soybean protein and corn starch on quality of the products during frozen storage were investigated. Fresh sardines were purchased from Busan Central Whole Sale Market and filleted. And then sardine meats were separated from fillets by fish meat separator. The meats were mixed with 0.5% sodium bicarbonate, 1.5% of table salt and 0.2% of polyphosphate, monosodium glutamate, white pepper, garlic powder and nutmeg, respectively. The mixture was minced with the stone grinder and filled in polyvinylidene chloride film tube and then stored at $-3^{\circ}C$ for 36 hours prior to frozen storage. Sardine steaks containing 3% of soybean protein were superior to those of containing 3% of corn starch or without soybean protein and corn starch on texture and eating quality of them during the period of frozen storage. It is convinced that addition of 3% of soybean protein to the sardine steak was benefically effective for the control of free drip, oxidative rancidity and the improvement of texture. The quality of frozen sardine steaks, by sensory evaluation, were preserved in good eating quality for 90 days during frozen storage.

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Processing Conditions and Quality Stability of Frozen Seasoned Sardine Meat during Frozen Storage (냉동 정어리 조미육의 가공 및 저장중의 품질안정성)

  • LEE Eung-Ho;OH Kwang-Soo;AHN Chang-Bum;LEE Tae-Hun;CHUNG Young-Hoon
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.20 no.3
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    • pp.191-201
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    • 1987
  • Seasoned sardine meat was prepared to extend the use of sardine for human consumption, and processing conditions and storage stability of frozen seasoned sardine meat were studied during storage at $-20^{\circ}C$. The fish was beheaded, gutted and cleaned in a washing tank. The washed fish was then put through a belt-drum type meat separator which separates the flesh iron the bone and skin. Mechanically deboned fish meat was mixed with $20.6\%$ emulsion curd, $0.5\%$ table salt, $2.0\%$ sugar, $0.4\%$ sodium bicarbonate, $0.2\%$ polyphosphate, $0.1\%$ monosodium glutamate, $0.3\%$ onion powder, $0.1\%$ garlic powder, $0.1\%$ ginger powder, $3.0\%$ soybean protein and $0.1\%$. In sodium erythorbate. This seasoned sardine meat was frozen with contact freezer, packed in a carton box and then stored at $-20^{\circ}C$. The pH, volatile basic nitrogen, viable cell counts, peroxide value, carbonyl value, thiobarbituric acid value, taste compounds, fatty acid composition, salt extractable nitrogen, drip, texture, and color values of the products were determined during frozen storage. The results showed that lipid content in products could be controlled by using emulsion curd, and flavor and texture could be improved by adding spices and soybean protein, and lipid oxidation could be retarded by $0.1\%$ sodium erythorbate. Judging from the results of chemical experiments and sensory evaluation, the products can be preserved in a good quality for 120 days during frozen storage.

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