• Title/Summary/Keyword: Gap amount

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Analysis of edge drop and development of numerical formula for edge drop control of cold rolled sheet (냉연판의 엣지드롭 해석 및 제어용 수식모델 개발)

  • Song, Gil-Ho;Park, Hae-Du;Jin, Cheol-Je;Sin, Seong-Gap
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.723-730
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    • 1998
  • With the introduction of edge drop control system in Tandem Cold Rolling Mill, it is necessary to develop te numerical expression for the set-up and edge drop automatic control of cold rolled sheet. As a first step we developed a simulation program which predicts profile and the amounts of edge drop at the delivery side of each stand by using roll deformation anlysis with the slit roll model. And by using the program the effect of various rolling conditions on edge drop was investigated. As a result the relations were obtained between the amounts of edge drop and rolling conditions. Based on above relations, the numerical expression was developed for the set-up and automatic control of edge drop by multi-regression of simulation results for the variation of edge drop amount with each rolling condition.

COMPUTATIONAL MODELING AND SIMULATION OF METAL PLASMA GENERATION BETWEEN CYLINDRICAL ELECTRODES USING PULSED POWER (펄스파워를 이용한 실린더형 전극간 금속 플라즈마 생성현상의 전산유동해석)

  • Kim, K.;Kwak, H.S.;Park, J.Y.
    • Journal of computational fluids engineering
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    • v.19 no.4
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    • pp.68-74
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    • 2014
  • This computational study features the transient compressible and inviscid flow analysis on a metallic plasma discharge from the opposing composite electrodes which is subjected to pulsed electric power. The computations have been performed using the flux corrected transport algorithm on the axisymmetric two-dimensional domain of electrode gap and outer space along with the calculation of plasma compositions and thermophysical properties such as plasma electrical conductivity. The mass ablation from aluminum electrode surfaces are modeled with radiative flux from plasma column experiencing intense Joule heating. The computational results shows the highly ionized and highly under-expanded supersonic plasma discharge with strong shock structure of Mach disk and blast wave propagation, which is very similar to muzzle blast or axial plasma jet flows. Also, the geometrical effects of composite electrodes are investigated to compare the amount of mass ablation and penetration depth of plasma discharge.

A Study on the Dynamic Setup of a Side Guide to Reduce Bar Camber at the Roughing Train in a Hot Strip Rolling Mill (열간 조압연공정에서 판 캠버 저감을 위한 사이드 가이드 동적설정에 관한 연구)

  • Byon, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.34-41
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    • 2016
  • Bar camber is a phenomenon in which a material with a deformation gradient across its width is bent in the right or left direction in the roll gap. This paper proposes a dynamic setup approach for a side guide for reducing bar camber. A bar tracking scheme using a rotary encoder was adopted to fix an operation point for the side guide. The guiding pressure was utilized for measuring the actual width of the bar with camber. Based on the accurate position and width of the bar, the side guide was dynamically set and operated at the actual roughing train in a hot strip rolling mill. The amount of camber was reduced notably when the dynamic setup scheme was installed in the side guide. 78% of the bars tested had a camber in the range of ${\pm}20mm$, which was an improvement of 27% in terms of production yield.

Study on Planar Orientation and Selective Reflection of Cholesteric Liquid Crystals (콜레스테릭 액정의 Planar 배열과 선택 반사 특성에 관한 연구)

  • Jung, Gap-Ha;Seo, In-Seon;Lee, Mong-Ryong;Choi, Suk-Won;Song, Ki-Gook
    • Polymer(Korea)
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    • v.34 no.3
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    • pp.242-246
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    • 2010
  • FTIR spectroscopy has been employed in order to quantitatively investigate the relationship between planar arrangements and selective reflectance of cholesteric liquid crystals. It was found that the selective reflection was enhanced as the amount of planar arrangements in cholesteric liquid crystals increased. Although the planar arrangements of cholesteric liquid crystals can be induced only by the shear force effect, it was more effective to use the alignment layer to obtain the perfect planar arrangements.

A Study on the Properties of Cement Mortar Using Blended Sand (혼합모래를 사용한 시멘트 모르터의 특성에 관한 연구)

  • Park Yong-Kyu;Kim Min-Ho;Yoon Gi-Won;Ryu Hyun-Gi;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.05a
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    • pp.65-68
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    • 2005
  • This paper investigated the engineering properties of cement mortar mixed with more than 2 kinds of sand. For fresh mortar properties, unit volume weight is constant regardless of mixing content and type of sand. An increase in contents of river and crushed sand resulted in an increase in flow, whereas an increase in recycled sand contents reduced flow. Gap between maximum flow in N3C0R0 and minimum flow in N0C0R3 exhibited about $12\%$. Compressive strength at 28 days ranged from 32 to 36 MPa in order for crushed sand, river sand and recycled sand. Mortar with mixed sand along with river sand and crushed sand showed compressive strength comparable to crushed sand. An increase of fraction of recycled sand in mixed sand resulted in a decrease in compressive strength. For drying shrinkage, N0C0R3 had the largest drying shrinkage among various mixture type. The combination of large contents of recycled sand and small contents of river and crushed sand had a large amount of drying shrinkage.

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Structural and Electrical Properties of $(Na_{0.5}K_{0.5})NbO_3$ ceramics addition with $BiTiO_3$ (BiTiO3 첨가에 따른 (Na0.5K0.5)NbO3 세라믹스의 구조적 전기적 특성)

  • Lee, Tae-Ho;Kim, Dae-Young;Jo, Seo-Hyeon;Jeong, Gwang-Ho;Lee, Sung-Gap;Nam, Sung-Pill;Kim, Young-Gon
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1465-1466
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    • 2011
  • We have studied structural and electrical properties of $(Na_{0.5}K_{0.5})NbO_3$ ceramics addition with $BiTiO_3$. The $(Na_{0.5}K_{0.5})NbO_3-BiTiO_3$ ceramics were fabricated by the conventional mixed oxide method, their dielectric and piezoelectric properties were investigated with the variations of additvie amount $BiTiO_3$. At the sintering temperature of $1130^{\circ}C$, the density, dielectric constant, grain size of 0.05mol% $BiTiO_3$ specimen showed the values of 4.69 g/$cm^3$, 898 and $24.8{\mu}m$.

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A Study on the Pressure Increase due to the Foam Left in the Radial Slot of Propellant Grain (추진제 그레인 래디얼 슬롯내의 폼 코어에 의한 압력증가 해석)

  • Kim Jong-Yul;Jung Gyoo-Dong;Yang Jun-Seo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.7 no.4 s.19
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    • pp.125-132
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    • 2004
  • The radial slot configuration in the solid propellant grain is usually fabricated by the polyurethane foam slot former The foam cannot be easily removed from the solid propellant, some can remain in the slot. Analogue solid propellant rocket motors using polyurethane foam to shape the slot are static fired with the foam former still in place in the slot. The pressure increases at the slot part are measured and there are indications of the propellant cracks at the insulations above the slot. The pressure increase is produced at the beginning of the burning sequence as the foam will hinder the combustion gas of the burning propellant from flowing into the central bore. The pressure increase up to about 300psi is predicted for the motor tested and this pressure increase depends on the gap between the propellant and foam surfaces and remaining foam volume. This amount of pressure increase inside of the slot is estimated to cause the propellant crack. To prevent this pressure increase, minimizing the foam remainder in the slot and making sufficient chamfering at the comer of the slot entrance are suggested.

Estimation of the Energy Saving Potential using Energy Bandwidth Analysis in Manufacturing Plant (에너지 대역분석 기법을 이용한 생산플랜트에서 에너지절감 잠재량 산정)

  • Park, Hyung-Joon;Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.60 no.4
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    • pp.236-240
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    • 2011
  • Currently one of the most importance issues in industrial sector is energy cost and energy efficiency. The manufacturing plants especially have made many efforts to reduce energy cost by implementing maintenances. But in many cases, they are not aware that how much energy could be saved more. If we know the best energy consumption, which signifies energy baseline, we can control the intensity of maintenances. One way to obtain the baseline is using proper statistics from a specific plant, a sector of industry. Energy bandwidth signifies the gap between actual Specific Energy Consumption(SEC) of a certain plant and minimum SEC of the best plant, and estimate energy saving potential(ESP) is a result of bandwidth analysis. We chose a model plant and implemented some maintenance for a year, and then we obtained ESP. Additionally we could determine the decreased amount of carbon emissions from the plant using Carbon Emissions Factor(CEF) by Intergovernmental Panel on Climate Change(IPCC).

High Performance Amorphous Silicon Oxide Thin Film Solar Cells Fabricated at Very Low Temperature (극저온에서 증착된 비정질실리콘 산화막 기반의 고성능 박막태양전지)

  • Kang, Dong-Won
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.10
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    • pp.1694-1696
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    • 2016
  • Present thin film solar cells with hydrogenated amorphous silicon oxide (a-SiO:H) as an absorber suffer from low fill factor(FF) of 61~64 [%] in spite of its benefits related to high open circuit voltage ($V_{oc}$). Since degraded quality of a-SiO:H absorber by alloying with oxygen can affect the FF, we aimed to achieve high photosensitivity by minimizing $CO_2$ gas addition. Improving optical gap($E_{opt}$) has been attained by strong hydrogen dilution combined with lowering substrate temperature down to 100 [$^{\circ}C$]. Small amount of the $CO_2$ was added in order to disturb microcrystalline formation by high hydrogen dilution. The developed a-SiO:H has high photosensitivity (${\sim}2{\times}10^5$) and high $E_{opt}$ of 1.85 [eV], which contributed to attain remarkable FF of 74 [%] and high $V_{oc}$ (>1 [V]). As a result, high power conversion efficiency of 7.18 [%] was demonstrated by using very thin absorber layer of only 100 [nm], even though we processed all experiment at extremely low temperature of 100 [$^{\circ}C$].

Prediction Model of the Exit Cross Sectional Shape of Workpiece in Round-Oval-Round Pass Rolling

  • Lee, Youngseog;Kim, Byung-Min;Kim, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.785-798
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    • 2002
  • A reliable analytic model that predicts the surface profile of the exit cross section of workpiece in round-oval (or oval-round) pass sequence is established. The presented model does not require any plasticity theory but needs the only geometric information on workpiece and roll groove. Formulation is based on the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove in the roll axis direction when the maximum spread of workpiece is known beforehand. The validity of the analytic model is examined by hot rod rolling experiment with the roll gap, specimen size, design parameter of oval groove and steel grade changed. Results revealed that the cross sectional shapes predicted by the model were in good agreement with those obtained experimentally. We found that the analytic model not only has simplicity and accuracy for practical usage but also saves a large amount of computational time in comparison with finite element method.