• Title/Summary/Keyword: Gap Electrode

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Machining Characteristics of WEDM due to Electrical Conductivity of Dielectric (방전액의 전도율의 변화에 따른 와이어방전가공의 가공특성)

  • Kim, Chang-Ho;Kang, Jae-Won
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.15-21
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    • 2006
  • This work deals with the electrical conductivity of dielectric on output parameters such as metal removal rate and surface roughness value of a carbon steel(SM25C) and sintered carbides cut by wire electrical discharge machining (WEDM). Dielectric has several functions like insulation, ionization, cooling, the removal of waste metal particles. The presence of minute metal particles(debris) in spark gap contaminates and lowers the breakdown strength of dielectric. And it is considered that too much debris in spark gap is generally believed to be the cause of arcing. Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a lower metal removal rate because the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. Debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. Micro cracks and some of electrode material are found on the workpiece surface by energy dispersive spectrometer(EDS).

Influence of Flash-over Voltage on Conductive Particle-Initiated and Solid Dielectric Barrier (고체유전체의 장벽과 도전성 파티클이 섬락전압에 미치는 영향)

  • 이용길;김동의;이세헌;김재호;김정달
    • The Proceedings of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.8 no.3
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    • pp.54-63
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    • 1994
  • In this paper, we fixed to the needle electrode on the plate spacer fabricated the plate electrode of the gap interval 40[mm]and divided into the interval lO[mm]in the gap. When set up the particle and barrier on the material as well as spacer in the each intervaL We investigated that FOV and discharge path to AC, OC positive polarity. The results are as follow. 1) When the barrier is settled on the high potential side and the particle is hidden on the back of barrier, FaV has been increased. 2) When the particle is located on the tip of needle electrode, FaV has been decreased considembly. 3) When the particle is between electrodes. FaV has been decreased because discharge path through the particle.

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The Effects of Gap Length and Tip Radius Influenced in Breakdown of Mineral Based Insulating Oil (광유의 절연파괴에 미치는 전극간격 및 침전극 곡률반경의 영향)

  • 이종섭;신태수;이운용;박영국;강성화;임기조
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1997.11a
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    • pp.254-257
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    • 1997
  • In this paper, we investigated the effects of gap length and tip radius influenced in breakdown of mineral based insulation oil Electrode system was needle-plane geometry It is to model conductive extrusions in oil filled electrical power apparatus. The tip radius of needle electrode was 5, 10, 20 and 25${\mu}{\textrm}{m}$, respectively. We measured breakdown voltage for each of tip radius with increasing electrode gap, 2mm to 12mm. It was calculated electrical breakdown strength at tip using Mason\`s equation from breakdown voltage As gap lenght increased. breakdown strength increased linearly. But, as tip radius of needle increased, breakdown strength decreased exponentially. It can be explained by tole phenomenon that electron is easily injected, as tip radius increases, and effective work function decreases. When appling DC voltage. breakdown 7tr7ilgtll was higher wheal polarity of needle was negative than positive. It is because of the space charge effect ill accordance with the influence of liquid motion.

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Electrical Characteristics of 3rd Overtone Mode Energy-trapped High Frequency Filter using PbTiO3 System Ceramics (PbTiO3계 세라믹스를 이용한 3차 진동모드 에너지 트랩형 고주파필터의 전기적 특성)

  • 오동언;류주현;윤현상;박창엽;이수호;김종선;정회승
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.7
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    • pp.593-598
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    • 2003
  • In this paper, 3rd overtone mode energy-trapped filter using modified PbTiO$_3$ system ceramics was manufactured to apply for intermediate frequency(IF) SMD type fillet with splitted electrode and gap size. To investigate the effects of splitted electrode and gap size on filter characteristics of 3rd overtone mode energy-trapped filter, ceramic wafers were fabricated by etching splitted rectangular electrode size(b$\times$d) of b=0.4, 0.6, 0.8, 1mm, d=0.3, 0.4, 0.5, 0.6mm and gap size(c) c=0.2, 0.3, 0.4, 0.6mm, respectively. And then, SMD type ceramic filter were fabricated with the size of 3.7$\times$3.1$\textrm{mm}^2$. SMD type ceramic filter with the size of b=0.8mm, d=0.4mm and gap(c)=0.4mm, which showed insertion loss of 2.951dB, 3dB bandwidth of 54.7kHz and 20dB stop bandwidth of 129.27kHz, was suitable for IF bandpass filter application.

An Experimental Analysis on the Thermal Plasma Characteristics to the Geometry in Non-Transferred Torch (비이송식 플라즈마 토치 구조에 따른 열 플라즈마 특성 시험)

  • Jeong, An-Mok;Jun, Euy-Sik
    • Journal of the Semiconductor & Display Technology
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    • v.8 no.4
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    • pp.89-94
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    • 2009
  • The influence on a stability of thermal plasma has been investigated in an electrode structure of non-transferred plasma torch. The variations of dynamic characteristic of the arc voltage was analyzed and compared in terms of voltage character and nozzle types for both the step-shaped nozzles and magnetic-approved cylindrical nozzle. From the experimental results, an electrode gap, flow rate of arc gas, and currents are considered as major operational parameters. As conclusion, it was assured that a torch with step-shaped nozzles of magnetic-approved type produce the stable plasma jet.

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A Study on the Back Bead control by Using Short Circuit Frequency in GMA Welding of Sheet Metal (박판 GMA 용접에서 단락 주파수를 이용한 이면비드의 제어에 관한 연구)

  • 안재현;김재웅
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.75-84
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    • 1995
  • In GMA welding of sheet metal, the short circuit metal transfer mdoe is preferred because of its low heat input and capability of bridging the root gap. The molten electrode is transferred to the workpiece during repectitive short circuit in the model. The waveform of welding current or voltage and the frequency of short circuiting are affected by a number of factors including: magnitude of welding current and voltage, root gap, electrode extension, power supply characteristics, and so on. In this study experimental models were proposed, which are able to determine the relationship between the root gap and short circuit frequency and the relationship between the root gap and appropriate welding speed that produces the good quality of back bead without burn through. Using the experimental models, the root gap can be obtained from measuring the short circuit frequency, and then the appropriate weldig speed to the root gap can be determined. Thus a back bead control system was constructed by controlling the welding speed for maintaining the quality of back bead. The developed system has shown the successful capability of back bead control.

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Development of the Spark-gap Switch with Dual Trigger System (쌍방향 시동방식의 고속투입스위치 개발)

  • Kim, Maeng-Hyeon;Seo, Yun-Taek;Park, Seung-Jae;Park, Byeong-Rak;Go, Ui-Seok
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.49 no.7
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    • pp.359-364
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    • 2000
  • This paper is introducing a newly developed spark-gap switch with dual trigger system, into which the current from the voltage source is injected along with the test sequence during the synthetic testing of high voltage circuit-breaker. The currently-used spark gap switch is narrow in operating range due to the use of the method of triggering energy being injected by single way. As a result, the frequent happening of misoperation has greatly reduced the test quality and test efficiency and has required the cost of maintenance excessively. In this study, accordingly, in order to basically remove these problems, another triggering system is installed to the opposite direction on the existing triggering system; attaching the same time and the same rising time of pulse wave as on the existing system, so that at a comparatively trigger gap distance from the main electrode(the gap can be operated at 60% of self-break voltage, while at 80% in the current system), the main electrode has been enabled to be closed by the development of spark gap switch with dual trigger system.

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The Characteristics of a Superposed Discharge Type Ozonizer Using Vacuum Discharge Tube (진공 방전관을 이용한 고농도 중첩방전형 오존발생기의 특성)

  • Song, Hyun-Jig;Lee, Chang-Ho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.5
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    • pp.60-67
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    • 2005
  • The superposed discharge type ozonizer of high ozone concentration using vacuum discharge tube has been designed and manufactured. It consists of three electrodes(central electrode, internal electrode, and external electrode) and one discharge gap(discharge gap between internal electrode and external electrode), is a superposed silent discharge type ozonizer for which the AC high voltages applied to the central electrode within discharge tube and the internal electrode has a $180{[^\circ]}$ phase difference and for which the external electrode is a ground. Ozone is generated by overlapping silent discharge between central electrode and external electrode, and silent discharge between internal electrode and external electrode. At the moment, discharge characteristics and ozone generation characteristics were investigated in accordance with vacuum of discharge tube, discharge power of ozonizer, and quantity of supplied oxygen gas. In consequence, high ozone concentration can be obtained 8840[ppm].

Characteristics and Change of Electrode Surface in Moisture Absorption on the Series Gap Surge Arrester (직렬 갭 피뢰기의 흡습시 전극표면의 변화 및 특성)

  • Cho, Han-Gu;Kim, Hyang-Suk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.1172-1175
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    • 2003
  • The characteristics and change of electrode surface about Gap type surge arrester for protect DC subway rail were investigated with moisture absorption. Compared that tested about DC/AC discharge commencement voltage, residual voltage, Impulse, square wave impulse for DC rail surge arrester about Gap type surge arrester of moisture absorption state. The AC discharge commencement voltage acted greatly effect of moisture absorption than the DC discharge commencement voltage test.

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