• 제목/요약/키워드: Galvanic corrosion

검색결과 194건 처리시간 0.024초

강재 수문의 부재 위치 및 설치 방향에 따른 상대 부식속도 평가 (Evaluation of Relative Corrosion Rate depending on Local Location and Installation of Structural Member in Steel Water Gate)

  • 하민균;정영수;박승훈;안진희
    • 한국구조물진단유지관리공학회 논문집
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    • 제23권7호
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    • pp.16-24
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    • 2019
  • 강재로 제작된 구조물의 부식량은 설치형태에 따라 상이하게 나타나므로 그에 따른 효율적인 관리가 필요하다. 본 연구에서는 강재 수문의 설치형태와 높이에 따른 부식량과 부식속도를 평가하기 위하여 설치형태와 높이에 따라 모니터링 시험체와 부식환경측정 센서를 설치하여 대기노출실험을 실시하였다. 노출기간에 따라 모니터링 시험체를 회수하여 중량감소법으로 평가된 평균부식두께와 부식환경측정센서를 통하여 계측된 갈바닉 부식전류량과의 상관관계를 이용하여 강재 수문의 설치형태와 높이에 따른 향후 부식량을 예측하였다. 본 연구 결과 수문의 가로보 수평부재는 상대적으로 가로보 스킨플레이트 부재 등의 부식손상량과 비교하면 매우 크게 발생하고 있으며, 수문 부재의 국부적 환경에 따라 부식속도가 크게 영향을 받을 수 있음을 확인할 수 있었다. 따라서 강재 수문의 국부적 부식환경 차이에 따른 부식손상 수준을 고려한 수문의 적절한 유지관리가 필요할 것으로 판단된다.

Mg 합금유전양긍에 의한 온수보일러의 음극방식거동에 관한 연구 (Study on the Cathodic Protectioin Behavior of Hot Water Boiler by Mg-Alloy Galvanic Anode)

  • 정기철
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2000년도 춘계학술대회 논문집(Proceeding of the KOSME 2000 Spring Annual Meeting)
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    • pp.115-121
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    • 2000
  • As the development of industry water quality of river is going to bad because of waste water of an industrial complex and general home agricultural chemicals exhaust of $SO_3$ and CO gas acid rain and so on. Corrosion damage of boiler factory equipment and so forth occur quickly due to using of the polluted water resulting in increasing leak accident. Especially working life of hot water boiler using the polluted water becomes more short and energy loss increases. The cathodic protection method is the most economical and reliable one to prevent corrosion damage of steel structures. Mg-base alloys galvanic anode protection of cathodic protection method is suitable for than application of hot water boiler using water with high specific resistance such as tap water. This paper is studied on the cathodic protection characteristics of how water boiler. In tap water and 0.001mol/$\ell$ NaCl solution the characteristics of anodic polarization of Mg-base alloys galvanic anode and tube material is investigated the measurement of cathodic protection potential according to the time elaspsed is carried out.

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해양구조물의 방식을 위한 알루미늄 합금의 희생양극적 부식 특성의 전기화학적 평가 (Electrochemical Evaluation of Corrosion Properties of Aluminum Alloy as a Sacrificial Anode for Offshore Structure Protection)

  • 이진호;이재호
    • 한국표면공학회지
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    • 제48권2호
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    • pp.68-72
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    • 2015
  • The corrosion behavior of metals and alloys for the safety of offshore structures in seawater was investigated for the application of sacrificial anodes. The experiments were focused on the polarization behaviors and the surface morphology of each metal after experiments. Pure Zn, pure Al (Al1050), Al alloys (Al5052, Al6061), Mg alloys (AZ31, AZ91D) and steel (SCM440) were assessed in 3.5% sodium chloride solution by means of potentiodynamic polarization to verify the galvanic corrosion potential ($E_{couple}$). Potentiostat plots were plotted to compare the surface and corrosion current density ($i_{couple}$) of metals as sacrificial anodes in seawater to protect steel alloy as a cathode. Al alloys showed the best performance as a sacrificial anode, on the other hand, Mg alloys showed overprotection behavior. The surface morphologies of sacrificial anodes were observed by FESEM and compared.

다양한 코팅재를 이용한 콘크리트 중 철근의 부식 억제에 관한 연구 (A Study on Reducing the Corrosion of Steel Rebar Embedded in Concrete using Various Materials of Coating)

  • 송일현;이용수;류재석
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2010년도 춘계 학술대회 제22권1호
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    • pp.179-180
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    • 2010
  • 본 연구에서는 염분 혼입량을 6단계로 나누어 시험을 실시하였다. 이때 코팅재와 염분 혼입량 외의 영향인자에 대한 영향을 줄이기 위해서 모르타르의 구성 성분은 동일하게 하여 시편을 제작하였으며 부식 결과를 빠른 시간내에 도출하기 위하여 부식 촉진법을 사용하여 20주간 시험을 실시하였다. 20주 동안 Galvanic과 Half-cell을 통하여 부식 개시시기에 대한 모델링을 하였으며, 싸이클 완료 후 Linear polarization을 이용하여 부식 전류를 측정하였으며, 철근을 모르타르와 동일한 방법으로 코팅하여 콘크리트에 적용 부식개시 시기를 알아보았다.

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해양구조물용 RE36강 용접부의 부식거동 및 기계적 특성에 미치는 용접후 열처리 효과에 관한 연구 (A Study on the Post-Weld Heat Treatment Effect Affecting Corrosion Behavior and Mechanical Property of Welding Part of RE36 Steel for Marine Structure)

  • 김성종;문경만
    • Journal of Welding and Joining
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    • 제19권1호
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    • pp.65-74
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    • 2001
  • A study on the corrosion behavior in case of As-welded and PWHT temperature 55$0^{\circ}C$ of welding part of RE36 steel for marine structure was investigated with parameters such as micro-Vickers hardness, corrosion potential measurement of weld metal(WM), base metal(BM) and heat affected zone(HAZ), both Al anode generating current and Al anode weight loss quantity under sacrificial anode cathodic protection conditions. And also we carried out slow strain rate test(SSRT) in order to research both limiting cathodic polarization potential for hydrogen embrittlement and optimum cathodic protection potential as well as mechanical properties by post-weld heat treatment(PWHT) effect. Hardness of HAZ was the highest among three parts(WM, BM and HAZ) and the highest galvanic corrosion susceptibility was HAZ. And the optimum cathodic polarization potential showing the best mechanical properties by SSRT method was from -770mV to -875mV(SCE). In analysis of SEM fractography, applied cathodic potential from -770mV to -875mV(SCE) it appeared dimple pattern with ductile fracture while it showed transgranular pattern (Q. C : quasicleavage) under -900mV(SCE). However it is suggested that limiting cathodic polarization potential indicating hydrogen embrittlement was under -900mV(SCE).

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희생양극 하에서 알루미늄의 해수 부식 거동 (Corrosion Behavior of Aluminium Coupled to a Sacrificial Anode in Seawater)

  • 김종수;김희산
    • 한국표면공학회지
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    • 제39권1호
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    • pp.25-34
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    • 2006
  • Al-Mg alloy, an open rack vaporizer(ORV) material was reported to be corroded in seawater environments though the ORV material was coupled to thermally sprayed Al-Zn alloy functioning a sacrificial anode. In addition, the corrosion behavior based on the calculated corrosion potential did not match the observed corrosion behavior. Hence, the goal of this study is to get better understanding on Al or Al-Mg alloy coupled to Al-Zn alloy and to provide the calculated corrosion potential representing the corrosion behavior of the ORV material by immersion test, electrochemical tests, and calculation of corrosion and galvanic potential. The corrosion potentials of Al and Al alloys also depended on alloying element as well as surface defects. The corrosion potentials of Al and Al-Mg alloy were changed with time. In the meantime, the corrosion potentials of Al-Zn alloys were not. The corrosion rates of Al-Zn alloys were exponentially increased with zinc contents. The phenomena were explained with the stability of passive film proved by passive current density depending on pH and confirmed by the model proposed by McCafferty. Dissimilar material crevice corrosion (DMCC) test shows that higher content of zinc caused Al-Mg alloy corroded more rapidly, which was due to the fact that higher corrosion rate of Al-Zn makes [$H^+$] and [$Cl^-$] more concentrated within pit solution to corrode Al-Mg alloy. Considering electrochemical reactions within pit as well as bulk in the calculation gives better prediction on the corrosion behavior of Al and Al-Mg alloy as well as the capability of Al-Zn alloy for corrosion protection.

Stress-assisted oxidation behaviour of inconel 52M/316 austenitic stainless-steel dissimilar weld joints in a simulated pressurised water reactor

  • Xu, Youwei;Yang, Binhui;Shi, Yu
    • Nuclear Engineering and Technology
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    • 제54권10호
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    • pp.3778-3787
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    • 2022
  • The stress-assisted oxidation behaviour of Inconel 52 M/316 austenitic stainless-steel (SS) dissimilar weld joints (DMWJ) in a simulated pressurised water reactor environment was investigated. A corrosion galvanic couple formed between the Inconel 52 M and 316 SS due to differences in their nonferrous metal content. The electric field from the corrosion couple attracted metal cations (e.g. Fe2+, Cr3+) to the Inconel 52 M that were deposited as FeCr2O4. An additional corrosion galvanic couple was generated due to variations in the plastic deformation of the DMWJ. The superposition of electric fields from the different couples resulted in ridge-like oxide depositions in the fusion zone.

연안 선박용 Al합금 프로펠러의 부식에 관한 연구 (A Study on the Corrosion of Al-Alloy Propeller Used for a Coasting Vessel)

  • 임우조;박희옥;윤병두
    • 수산해양교육연구
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    • 제15권2호
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    • pp.176-183
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    • 2003
  • Recently, with the tendency of lightening, high-strength and high-speed in the marine industries such as marine structures, ships and propellers, it is rapidly enlarged the use of the aluminium alloy. Therefore, there occurs much interest in the study on corrosion characteristics of aluminium alloy. This paper was studied on the corrosion characteristics of Al-Mg alloy propeller used for a coasting vessel. Under the various pH of marine environment, the corrosion test of Al-Mg alloy was carried out. And thus polarization resistance, corrosion potential, and current density behavior of Al-Mg alloy and galvanic corrosion behavior of Al-brass and Al-Mg alloy coupled Al 5086 and SS 400 for hull were investigated. The main results are as following: 1. The corrosion potential of Al-brass propeller is more nobel than materials for hull, but that of Al-Mg alloy propeller is low or similar to materials for hull. Therefore, the galvanic corrosion of hull due to Al-Mg propeller don't occur. 2. The polarization resistance of Al-Mg alloy in sea water of pH 4 is highest, and corrosion current density of Al-Mg propeller is the most controlled. 3. As pH value decreases, potential showed Evans polarization diagram approaches cathodic potential. The corrosion current density of Al-Mg alloy is controlled to anodic reaction rate, therefore, the corrosion reaction of Al-Mg alloy is anodic control.

Effects of Cementitious Coating on Steel in Simulated Concrete Pore Solution

  • 오효림;김상효;안기용
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2010년도 춘계 학술대회 제22권1호
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    • pp.475-476
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    • 2010
  • Hydration products formed on the steel surface may impose the resistance to corrosion of steel when a concrete is exposed to a salt environment. In the present study, ordinary Portland cement (OPC), calcium aluminate cement (CAC) and calcium hydroxide are applied as coating materials on the steel surface to consider the hydrations of each binder at corrosion. Corrosion is measured in terms of the corrosion potential and galvanic current to detect the effects in mitigating the corrosion behavior.

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Regional Cathodic Protection Design of a Natural Gas Distribution Station

  • Yabo, Hu;Feng, Zhang;Jun, Zhao
    • Corrosion Science and Technology
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    • 제16권5호
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    • pp.235-240
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    • 2017
  • Regional cathodic protection has significant impact on pipeline integrity management. After risk analyses of a newly built gas distribution station constructed in an area with large dwelling density, risk score was high because of potential threat caused by galvanic corrosion. Except reinforced steel in concrete, there are four kinds of metal buried under earth: carbon steel, galvanized flat steel, zinc rod and graphite module. To protect buried pipeline from external corrosion, design and construction of regional cathodic protection was proposed. Current density was measured with potential using potential dynamic test and boundary element method (BEM) was used to calculate current requirement and optimize best anode placement during design. From our calculation on the potential, optimized conditions for this area were that an applied current was 3A and anode was placed at 40 meters deep from the soil surface. It results in potential range between $-1.128V_{CSE}$ and $-0.863V_{CSE}$, meeting the $-0.85V_{CSE}$ criterion and the $-1.2V_{CSE}$ criterion that no potential was more negative than $-1.2V_{CSE}$ to cause hydrogen evolution at defects in coating of the pipeline.