• 제목/요약/키워드: Gage

검색결과 563건 처리시간 0.028초

측정 프로세스의 변동 요인 조사 방법 개발 (Development of an Investigation Method for Variation Factors of Measurement Processes)

  • 최인수;강창욱
    • 산업경영시스템학회지
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    • 제39권2호
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    • pp.72-81
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    • 2016
  • There can be included a variety of uncertainties in all measurement results whether we can perceive or not on the causes. These uncertainties may end up in lowering the reliability of measurement results and also deteriorate the level of quality. For the purpose, we tried to combine the strengths of measurement uncertainty and measurement system analysis together to present a practical flowchart so as to verify those potential variation factors in general measurement processes. As a case study, we did an experiment and gathered data on the length between two holes of an engine cylinder head which is a core part for vehicles with a coordinate measuring machine and estimated nine uncertainty factors of it. Consequently, it was identified that the four primary factors among the nine which were related to the measurement standard, random errors or spread of the repeat measurements, differences between the coefficients of thermal expansion and the environment especially had been the influence around the laboratory. Since it is impossible to analyze the equipment and appraisal variations respectively through the only measurement uncertainty, we have used the measurement system analysis following the flowchart. Showing the result of being just about 0.5% lower for the appraisal variation, and the equipment variation occupied about 7% for the total Gage R&R. Through this research, we have come to a conclusion that much more detail analysis on variation factors can be possible to be identified in measurement processes by using the developed flowchart which is composed of measurement uncertainty and measurement system analysis. Therefore, we expect engineers who are involved in quality and measurements to utilize this developed method.

목표치 정형화 및 외란 관측기를 활용한 연속 냉간압연 시스템의 2-자유도 스트립 두께 및 장력 최적 제어기 설계 (Design of Two-DOF Optimal Controller for Strip Gage and Tension Control of Cold Tandem Mills Using Reference Shaping Filter and Disturbance Observer)

  • 홍완기;강현석;황이철
    • 대한기계학회논문집A
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    • 제36권2호
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    • pp.237-244
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    • 2012
  • 이 논문은 목표치 정형화 필터와 외란관측기를 활용하여 연속 냉간압연 시스템의 스트립 두께 및 장력에 대한 2-자유도 최적 제어기 설계에 관한 연구를 수행한다. 먼저 게이지 미터식과 후크 법칙을 이용하여 스트립 두께 및 장력에 관한 동적모델을 각각 구축한다. 다음에는 동적모델을 기반으로 2-자유도 제어기를 설계한다. 여기서 피드포워드 제어기는 목표치 정형화 필터와 외란 관측기를 활용한 제어기로 구성되며, 피드백 제어기는 역 최적 제어기로 설계된다. 끝으로 컴퓨터 시뮬레이션을 통하여 이 논문에서 제안한 2-자유도 최적 제어기가 연속 냉간압연 시스템의 기존 제어기보다 스트립 두께 및 장력에 대한 목표치 추종성능과 외란 제거성능이 매우 우수함을 보인다.

대형제방실험을 통한 Hydraulic well의 효용성 검증 (Verification of the Effectiveness of Hydraulic well through Large-scale Embankment Test)

  • 박민철;김진만;문인종;진윤화
    • 한국산학기술학회논문지
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    • 제18권10호
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    • pp.24-35
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    • 2017
  • 본 논문은 하천 제방의 침투방지공법으로 일본 미쓰야마 하천 국도 사무소에서 제시한 월륜 공법에 대한 효용성을 연구한 것으로, Hydraulic well의 현장 적용성과 시공성 개선, 침투압 분포 특성을 파악하기 위하여 대형 제방실험과 침투 해석을 수행하였다. 대형제방실험의 방법은 제외지 수위를 재현하여 제방을 포화시킨 후 제방의 간극수압계 변화를 감지, hydraulic well의 내부 수위를 0.1 m ~ 0.7m로 변화하고 이때 간극수압계를 통해 측정된 간극수압을 비교하여 침투압의 변화를 확인하였다. 대형 제방실험은 hydraulic well의 설치 지점에 따라 두 가지 방법으로 수행하였다. 대형 제방실험결과, hydraulic well의 내부 수위 변화에 따라 최대 37%의 침투압 저감 현상이 발생하는 것으로 평가되었다. 대형 제방실험과 침투 해석의 간극수압을 비교한 결과 거의 유사한 경향이 나타났다. hydraulic well의 내부 수위 변화와 산정된 간극수압의 변화도 비슷한 양상을 보였으나, 심도가 깊어짐에 따라 대형 제방실험결과보다 침투 해석의 간극수압이 더 크게 산정되었다.

스트레인 링 이론 기반의 팔각링 로드셀 개발 (Development of Octagonal Ring Load Cell Based on Strain Rings)

  • 김중선;조형근;왕덕현
    • 한국기계가공학회지
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    • 제17권4호
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    • pp.97-103
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    • 2018
  • Force is a crucial element to be measured in various industries, especially the machine tool industry. Mega units of force are required in fields such as the heavy and ship industries. Micro/nano units of force are required for microparticles. The detection of force generates a physical transformation due to the force imposed from the outside, atlrnd electrical voltage signals are obtained from the system. For the detection of force, an octagonal ring load cell based on circular ring theory is designed and produced. To design the octagonal strain ring, theoretical values with data from the ANSYS program are compared to determine the size of the octagonal strain ring. An octagonal strain ring of the chosen size is made with the SCM415 material. The strain gauges are attached to the octagonal strain ring, designed to construct a full Wheatstone bridge. The LabVIEW program is used to measure the data, and strain values are found. With the octagonal ring load cell completed in this way, experiments are conducted by imposing forces on the tangential axis and radial axis. Experiments are performed to verify if the octagonal ring load cell conducts measurements properly, and theoretical values are analyzed to find any differences. The data will later be used in further research to develop a machine-tool dynamometer.

복합적층판의 변형파손 동시감지를 위한 광섬유 센서 시스템에 관한 연구 (Study of Optical Fiber Sensor Systems for the Simultaneous Monitoring of Fracture and Strain in Composite Laminates)

  • 방형준;강현규;홍창선;김천곤
    • Composites Research
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    • 제16권3호
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    • pp.58-67
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    • 2003
  • 본 연구에서는 구조의 건전성을 실시간으로 모니터링하기 위해 변형률 및 파손을 동시에 감지할 수 있는 두 가지 형태의 광섬유 센서 시스템을 제안하였다. 구성된 광섬유 센서 시스템은 파손신호 취득에 사용되는 단파장 광원의 형태에 따라 EDFA에 FBG 사용한 것과 Fabry-Perot 필터를 사용한 것으로 나뉘며 EFPI센서를 통해 복합재 시편의 인장실험을 모니터링 하는데 적용되었다. 먼저, 복합재의 초기파손모드에 해당하는 모재균열 신호의 특징을 알기 위해 압전세라믹 센서를 이용하여 시편의 두께와 폭의 변화에 따른 신호특성을 파악하였다. 정량적 파손신호의 특성 분석을 위해 STFT와 Wavelet Transform과 같은 시간 주파수 변환방법을 사용하였으며, 시편의 형상변화에 따라 모재균열 신호의 주파수영역 특성이 변화함을 확인하였다 광섬유 센서로 취득 된 파손신호 및 변형률 측정값을 각각 압전세라믹 센서와 변형률게이지의 결과 값과 서로 비교하였다. 광섬유 센서 시스템들을 이용한 장시간동안의 인장실험 결과 변형률의 값은 변형률게이지의 측정값과 잘 일치하였으며 파손감지 시스템 또한 미세한 파손신호까지 민감하게 감지해 낼 수 있음을 알 수 있었다.

광섬유격자센서와 회전광학커플러를 사용한 새로운 회전축의 토크 측정방법 (Torque Measurement of Rotating Shaft Using Fiber Bragg Grating Sensors and Rotary Optical Coupler)

  • 이종민;황요하
    • 한국소음진동공학회논문집
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    • 제17권12호
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    • pp.1195-1200
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    • 2007
  • Torque of a rotating shaft has been mostly measured by strain gages combined with either a slip ring or telemetry. However, these methods have severe inherent problems like low S/N ratio, high cost, limited number of channels and difficult installation. In this paper, a new method using FBG(fiber bragg grating) sensors and a rotary optical coupler for online non-contact torque monitoring is suggested. FBG sensor can measure both strain and temperature, and has much batter characteristics than those of a strain gage. A rotary optical coupler is a optical connecting device between a rotating shaft and stationary side without any physical contact. It has been devised for transmitting light between a rotating optical fiber and a stationary optical fiber. The proposed method uses this rotary optical coupler to connect FBG sensors on the rotating shaft to instruments at stationary side. And a reference FBG sensor is also applied to compensate the insertion loss change of the rotary optical coupler due to rotation. Three FBG sensors have been fabricated in a single optical fiber. Two FBG sensors are attached on the shaft surface to measure torque and one sensor is installed at the shaft center to compensate the insertion loss change. The torque of a rotating shaft has been successfully measured by the suggested method proving its superior performance potential.

SIMULATION OF REGIONAL DAILY FLOW AT UNGAGED SITES USING INTEGRATED GIS-SPATIAL INTERPOLATION (GIS-SI) TECHNIQUE

  • Lee, Ju-Young;Krishinamursh, Ganeshi
    • Water Engineering Research
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    • 제6권2호
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    • pp.39-48
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    • 2005
  • The Brazos River is one of the longest rivers contained entirely in the state of Texas, flowing over 700 miles from northwest Texas to the Gulf of Mexico. Today, the Brazos River Authority and Texas Commission on Environmental Quality interest in drought protection plan, waterpower project, and allowing the appropriation of water system-wide and water right within the Brazos River Basin to meet water needs of customers like farmers and local civilians in the future. Especially, this purpose of this paper primarily intended to provide the data for the engineering guidelines and make easily geological mapping tool. In the Brazos River basin, many stream-flow gage station sites are not working, and they can not provide stream-flow data sets enough for development of the Probable Maximum Flood (PMF) for use in the evaluation of proposed and existing dams and other impounding structures. Integrated GIS-Spatial Interpolation (GIS-SI) tool are composed of two parts; (1) extended GIS technique (new making interface for hydrological regionalization parameters plus classical GIS mapping skills), (2) Spatial Interpolation technique using weighting factors from kriging method. They are obtained from the relationship among location and elevation of geological watershed and existing stream-flow datasets. GIS-SI technique is easily used to compute parameters which get drainage areas, mean daily/monthly/annual precipitation, and weighted values. Also, they are independent variables of multiple linear regressions for simulation at un gaged stream-flow sites. In this study, GIS-SI technique is applied to the Brazos river basin in Texas. By assuming the ungaged flow at the sites of Palo Pinto, Bryan and Needville, the simulated daily/monthly/annual time series are compared with observed time series. The simulated daily/monthly/annual time series are highly correlated with and well fitted to the observed times series.

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지반진동이 건물의 균열에 미치는 영향에 관한 연구 -부산 안산암지역을 대상으로- (A Study of Effects on Building for Cracks by Ground Vibration -Pusan Andesite-)

  • 안명석;박종남;이영대
    • 소음진동
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    • 제9권6호
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    • pp.1173-1179
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    • 1999
  • A study was made on crack developments of the nearly building due to rock blasting for road construction at the 623 Common Block near the rear side of the Gamchun Habor. The gelogy of the study area is composed of andesite, which belongs to the Kyungsang System of the Cretaceous Period. For 3 months of blasting events, the vibration velocity data were measured at the site just in front of the K freezing factory. The data were divided into 4 groups according to the period of blasting(i.e, DATA 1, DATA 2, DATA 3 and DATA 4), for deriving K and n values. As a result, DATA 1 shows that K and n were 83.3756 and -0.848, respectively, and then K and n were progressively increased in absolute values for the follow-up groups and the last DATA 4 shows K and n were 2980.4898 and -1.502, respectively. Such differences in K and n values may be due to partly : 1) variations geological characteristics, from the upper rather weathered, fisssuring soft rocks at the earlier stage less weathered and fissuring hard rocks at the later stage of blasting events, and 2) the geometry between the blasting and detecting points.Among the total count of 225 blasting events, the number exceeding the safety limits of 0.5cm/sec was 20(8.9% of the total), the maximum displacement detected at the crack gage was 0.25mm, the level of which is far less to cause the occurrence and development of any cracks to the K factory. Therefore, it was confirmed that there were no damages such as structural failure or safety problem to the building.

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식생밭두렁과 실트펜스를 이용한 밭 비점오염 저감효과 평가 (Evaluation for Non-Point Sources Reduction Effect by Vegetated Ridge and Silt Fence)

  • 김동현;김상민
    • 한국농공학회논문집
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    • 제57권5호
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    • pp.129-137
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    • 2015
  • The objective of this study was to test the non-point source pollution (NPS) control by the vegetated ridge and silt fence through field monitoring. The experiment plots were established with three sizes which are 5 m width by 22 m length with 8 %, 3 % slope and 15m width by 15 m length with 6 % slope. Flumes with the floating type stage gages were installed at the outlet of each plot to monitor the runoff. For a rainfall monitoring, tipping bucket rain gage was installed within the experiment site. Water quality samples were monitored during the heavy rainfall occurred. The amount of rainfall from 4 monitored events ranged from 27.6 mm to 130 mm. The runoff reduction rate could vary depending on slope, soil, crop growth condition, rainfall amount, rainfall intensity, antecedent moisture condition, and many other factors. The runoff from vegetated ridge and silt fence treatment plots was 24.05 % and -8.28 % lower than that from control plot, respectively. The monitoring results showed that the average pollution loads reduced by vegetated ridge compared to control were BOD 36.62~53.60 %, SS 40.41~73.71 %, COD 39.34~56.41 %, DOC 49.08~53.67 %, TN 26.74~67.23 %, and TP 52.72~91.80 %; by silt fence compared to control were SS 41.73 %, COD 1.93 %, and TN 2.38 %. The paired t-test result indicated that the vegetated ridge and silt fence were statistically significant effect in SS load reduction, with a 5 % significant level. Monitored results indicated that vegetated ridge and silt fence were both effective to reduce the pollutant from the field surface runoff.

넓은 범위의 힘/모멘트비를 갖는 3분력 힘/모멘트 센서 설계 (Design of 3-component Force/Moment Sensor with Force/Moment Ratio of Wide Range)

  • 김갑순
    • 한국정밀공학회지
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    • 제18권2호
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    • pp.214-221
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    • 2001
  • This paper describes the design of 3-component force/moment sensor with the force and moment ratio of wide range. It can measure the x-direction force Fx, y-direction force Fy and z-direction moment Mz simultaneously. In order to accurately measure forces and moment using 3-component force/moment sensor, it should get suitable force and moment ratio(the ratio of force Fx=200 N and moment Mz=20 Nm is ten to one), and small interference error. In this paper, in order to design the 3-component force/moment sensor with the force and moment ratio of wide range, the procedures are performed as follow : 1) the derivation of the equations to predict the bending strains on the surfaces of the plate-beams under the force or the moments, 2) the determination of the size of the sensing elements of the force/moment sensor by using the derived equations, 3) the Finite Element Method(FEM) analysis and the characteristic test for confirming the strains from the theory analysis, 4) the selection of the attachment locations of the strain gages of each sensor, 5) the analysis of the rated strain and the interference error at the attachment location of strain gages. It reveals that the rated strains calculated from the derived equations make a good agreement with the results from the Finite Element Method analysis and the characteristic test.

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