• Title/Summary/Keyword: GDI Injector

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Development of Gasoline Direct Swirl Injector (직접분사식 가솔린 선회분사기 개발에 관한 연구)

  • Park, Yong-Guk;Lee, Chung-Won
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.1
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    • pp.78-86
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    • 2001
  • The Gasoline Direct Injection(GDI) system has been highlighted due to the improvement of fuel consumption and the control of exhaust emission from gasoline engines. The GDI system includes a high injection pressure, smaller mean diameter, good spray characteristics and stability. We were interested in the development for gasoline direct swirl injector(GDSI) in which the swirler is specially designed with an incident angle. Nymerical analysis was utilized to investigate the internal flow of GDSI with a goal to determine the swirl incident angle and needle lift. Accordingly, it describes characteristics of a GDSI in which the flowrate and spray characteristics are satisfied. especially the spray tip penetration decreases, compared with other type GDI, mean diameter of droplets is from 20${\mu}{\textrm}{m}$ to 25${\mu}{\textrm}{m}$ and spray angle ranges from 64$^{\circ}$to 66$^{\circ}$.

Aspects of Mixture Formation in a Swirl Type GDI Engine (스월형 GDI 엔진의 연료혼합특성 연구)

  • 김기성;박상규
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.2
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    • pp.260-271
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    • 2003
  • For the Purpose of understanding the mixing phenomena of a GDI(Gasoline Direct Injection) engine, the spray behaviors and fuel distributions were investigated in a single cylinder transparent GDI engine. The experimental engine is a swirl type GDI engine with a SCV(Swirl Control Valve). PLIF(Planar Laser Induced Fluorescence) system with KrF Excimer laser was used for the measurement of the fuel distributions. The effects of SCV opening angles and the injector specifications on the fuel distribution characteristics were investigated. As a result, it was found that the SCV opening angle had a great effect on the fuel distributions in the late stage of compression process by changing the flow fields in the combustion chamber.

Study on Spray Characteristics of Single-Hole GDI Injector according to Nozzle Hole Diameter - (1) Comparison of Injection and Macroscopic Spray Characteristics (노즐 홀 직경에 따른 단공 GDI 인젝터의 분무 특성 연구 - (1) 분사 및 거시적 분무특성 비교)

  • Park, Jeonghyun;Ro, Seungcheon;Chang, Mengzhao;Park, Suhan
    • Journal of ILASS-Korea
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    • v.25 no.4
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    • pp.145-153
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    • 2020
  • The purpose of this study is to compare the injection and spray characteristics of single-hole GDI injectors using injection rate and mie-scattering spray images. Five types of single-hole injectors with different nozzle hole diameters were used, and the spray rate, spray tip penetration, spray area, and spray width were analyzed. As a result, the diameter of the nozzle hole had a direct effect on the injection and spray characteristics. It was confirmed that the larger the diameter of the nozzle hole, the higher the injection quantity, the spray tip penetration, the spray area, and the spray width. In addition, it was confirmed that the near-field spray, which has little influence of ambient air, has a great correlation with the injection rate.

Fuel Distribution Characteristics in a Swirl Type GDI Engine (스월형 GDI 엔진의 연료분포특성 연구)

  • 김기성;박상규
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.49-59
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    • 2002
  • For the purpose of helping development of a GDI(Gasoline Direct Injection) engine, the spray behaviors and fuel distributions were investigated in a single cylinder GDI engine. The experimental engine is a swirl type GBI engine with a SCV(Swirl Control Valve). PLIF(Planar Laser Induced Fluorescence) system with KrF Excimer laser was used for the measurement of the fuel distributions. The effects of SCV opening angle and the Injector specifications, such as the spray cone angle and the offset an91e on the fuel distributions characteristics were investigated. As a result, it was found that the SCV opening angle had a great effect on the fuel distributions in the late stage of compression process by changing flow fields in the combustion chamber.

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Numerical Analysis of Spray Behavior and Vaporization Characteristic of GDI Engine Injector Under Ambient Conditions (분위기 조건에 따른 GDI 엔진용 인젝터의 분무거동 및 증발특성에 대한 수치적 해석)

  • Shim, Young-Sam;Hwang, Soon-Chul;Kim, Duck-Jool
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.5
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    • pp.545-552
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    • 2004
  • The purpose of this study is to improve the prediction ability of the atomization and vaporization processes of GDI spray. Several models have been introduced and compared. The atomization process was modeled using hybrid breakup model that is composed of Linearized Instability Sheet Atomization (LISA) model and Aerodynamically Progressed TAB (APTAB) model. The vaporization process was modeled using Spalding model and Abramzon & Sirignano model. Exciplex fluorescence method was used for comparing calculated with experimental results. The experiment and computation were performed at the ambient pressure of 0.1 MPa, 0.5 MPa and 1.0 MPa and the ambient temperature of 293k and 473k. Comparison of calculated and experimental spray characteristics was carried out and the calculated results of GDI spray showed good agreement with experimental results.

Simulation Injection Mass with Variable Injection Condition in GDI Engine using AMESim (AMESim을 이용한, GDI 엔진에서 연료의 분사조건 변화에 따른 분사량 변화 예측)

  • Shin, Suk Shin;Song, Jingeun;Park, Jongho
    • Journal of ILASS-Korea
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    • v.18 no.1
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    • pp.61-65
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    • 2013
  • In case of GDI engine, shape of injected fuel and injection mass are one of the most important factors for good fuel efficiency and power. But it should be too inefficient and difficult to acquire injection mass data by experiment because condition in engine vary with temperature, pressure, and so on. So, this paper suggests the AMESim (Advanced Modeling Environment for Simulation of Engineering Systems) as simulation program to calculate injection mass. For both simulation and experiment, n-heptane is used as fuel. In AMESim, I modeled the GDI injector and simulated several cases. In experiment, I acquired the injection mass using Bosch method to apply ambient pressure. The AMESim show reasonable result in comparison with experimental data especially at injection pressure 15 MPa. Other conditions are also in good accord with experimental data but error is a little bit large because the injection mass is so low.

Spray Behaviors and Characteristics of Droplet Distribution in GDI injector (GDI 엔진 인젝터의 연료 분무 거동 및 액적 분포 특성)

  • Kim, M.K.;Lee, C.S.;Lee, K.H.;Jin, D.
    • Journal of ILASS-Korea
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    • v.6 no.2
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    • pp.16-21
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    • 2001
  • This paper describes the macroscopic behavior and atomization characteristics of the high-pressure gasoline swirl injector in direct-injection gasoline engine. The global spray behavior of fuel injector was visualized by shadowgraph technique. The atomization characteristics of gasoline spray such as mean diameter and mean velocity of droplets were measured by the phase Doppler particle analyzer system. The macroscopic visualization and experiment of particle measurement on the fuel spray were investigated at 7 and 10 MPa of injection pressure under different spray cone angle. The results of this work show that the geometry of injector was more dominant over the macroscopic characteristics of spray than the fuel injection pressure and injection duration. As for the atomization characteristics, the increase of injection pressure resulted in the decrease of fuel droplet diameter and the atomization characteristics differed as to the spray cone angle. The most droplets had under $25{\mu}m$ diameter and for the large droplets(upper $40{\mu}m$) as the spray grew the atomization presses were very slow. Comparison results between the measured droplet distribution and the droplet distribution functions revealed that the measured droplet distribution is very closed to the Normal distribution function and Nukiyama-Tanasawa's function.

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The Spray Measurements of Gasoline, M85, E85, and LPG by a GDI Injector in a Constant Volume Chamber (정적챔버에서 GDI용 연료분사기의 가솔린, M85, E85 및 LPG 분무 계측)

  • Kim, S.S.
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.5-10
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    • 2012
  • Spray structures and penetration lengths of Gasoline, M85, E85, and LPG by a GDI 6-hole fuel injector were examined in a constant volume chamber. The chamber pressure was controlled at 0.1 MPa and 0.9 MPa. The effects of fuel injection pressure and chamber pressure on the spray structures and penetration lengths were investigated using the 2-dimensional Mie scattering technique. It was found that the sprays developed linearly till ASOI 1.7ms after start of injection and vortices were happened around jets on the way of spray development. And the high chamber pressure, 0.9 MPa kept the fuel sprays development down and the penetration length was reduced to about 55% compared with that of 0.1 MPa. In additions high pressure of fuel injection, 12 MPa increased the spray penetration length more about 7~10% than that of 7 MPa.

Effects of Ambient Conditions on the Atomization of Direct Injection Injector (분위기 조건이 직접분사식 인젝터의 미립화에 미치는 영향)

  • Lee, J.S.
    • Journal of ILASS-Korea
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    • v.6 no.1
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    • pp.25-34
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    • 2001
  • Several efforts to meet the exhaust gas regulation have been undertaken by many researchers in recent years. Main researches are on development of design techniques of intake port and combustion chamber, atomisation of fuel and precise control of air-fuel ratio, post-treatment of exhaust gas and so on. Engine technology is changed from PFI to GDI to correspond with exhaust gas regulation. GDI technique makes it possible to preserve lean air-fuel ratio and control accurate air-fuel ratio. Nevertheless, It is not cleared that information of spray characteristics and atomization process are very dependent on fluctuation of pressure and change of temperature in intake stroke. In this study, a constant volume combustion chamber is manufactured to investigate various fluctuations of in-cylinder pressure for injection duration. It is taken photographs of injection process of conventional GDI injector using PMAS. Then, it was verified experimently that ambient conditions as temperature and pressure of combustion chamber have effects on process of spray growth and atomization of fuel.

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Investigation on the Non-linear Injection Characteristics of GDI injector using 1D Simulation (1D 시뮬레이션 기반 GDI 인젝터의 비선형적 분사 특성 해석에 대한 연구)

  • Jinwoo Lee;Seoksu Moon;Donghan Hur;Jinsuk Kang
    • Journal of ILASS-Korea
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    • v.28 no.4
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    • pp.169-175
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    • 2023
  • Multi-injection scheme is being applied to GDI combustion to reduce PM and PN emission to meet the EU7 regulation. However, very short injection duration encounters the ballistic injection region, which injection quantity does not increase linearly with injection duration when applying multi-injection. In this study, numerical studies were conducted to reveal the cause of ballistic injection and the effect of design parameters on ballistic region using 1-D simulation, AMESim. Injection rate and injection quantity were compared with experiment to validate the established model, which showed the accuracy with 10% error. The model revealed that the tendency of ballistic region coincides with the needle motion behavior, which means that parameters at the upper part of needle such as electro-magnetic force, needle spring force and needle friction force have dominant effect on ballistic injection. To figure out the effect of electro-magnetic and needle friction force on ballistic, those parameters were varied to plus and minus 10% with model. The result showed that those parameters clearly changed the ballistic region characteristics, however, the impact became insignificant for outside of ballistic region, which means that the ballistic injection is mainly influenced by initial motion of injector needle.