• Title/Summary/Keyword: Furnace

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Injection of Waste Plastics into the Blast Furnace and Its Effect on Furnace Conditions

  • Heo, Nam-Hwan;Baek, Chan-Yeong;Yim, Chang-Hee
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.755-758
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    • 2001
  • Most of the waste plastics are incinerated and landfilled now, leading to much environmental problems. The technology of injection into the blast furnace was developed as a useful recycling method of waste plastics, and applied to the actual operation in several ironmaking companies. We carried out the test operation to inject continuously the two kinds of waste plastics through four tuyeres of the Foundry blast furnace in POSCO by 130 ton of total amount. From this test operation, we analyzed the coke replacement ratio, the permeability, the heat load and other changes of furnace conditions with the injection of waste plastics into the blast furnace. Some trials based upon the theoretical approaches were applied to examine the efficiencies of blast furnace.

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Blast Furnace Modeling for Predicting Cohesive Zone Shape (융착대 예측을 위한 고로공정 모델링)

  • Yang, Kwang-Heok;Choi, Sang-Min;Jung, Jin-Kyung
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.39-45
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    • 2006
  • Analysis of the internal state of the blast furnace is needed to predict and control the operating condition. Especially, it is important to develop modeling of blast furnace for predicting cohesive zone because shape of cohesive zone influences overall operating condition of blast furnace such as gas flow, chemical reactions and temperature. because many previous blast furnace models assumed cohesive zone to be fixed, they can't evaluate change of cohesive zone shape by operation condition such as PCR, blast condition, and production rate. In this study, an axi-symmetric 2-dimensional steady state model is proposed to simulate blast furnace process. In this model, cohesive zone is changed by solid temperature range, FVM is used for numerical simulation. To find location of cohesive zone whole calculation procedure is iterated Until cohesive zone is converged. Through this approach, shape of cohesive zone, velocity, composition and temperature within the furnace are predicted by model.

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Design of Level 2 Control System for Continuous Reheat Furnaces (연속식 가열로의 Level 2 제어 시스템 설계)

  • Ryu, BoHyun;Lee, JaeYong;Rhim, DongRyul;Cha, JaeMin;Yeom, ChoongSub
    • Journal of the Korean Society of Systems Engineering
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    • v.12 no.1
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    • pp.113-120
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    • 2016
  • Steel in a continuous reheat furnace is heated to higher temperature to be treated in the rolling steel process. Due to this reason the continuous reheat furnace system requires an optimal control system to adjust the temperature inside the furnace. Level 2 control systems for continuous reheat furnaces generate automatic heating set points for the level 1 system of the furnace based on the mathematical thermal model which can give a good estimation of steel heating inside the furnace and is used to adjust heating requirements to optimize furnace combustion. For the current study the analytic methodology based on the design procedure from the systems engineering to develop new level 2 control system of a continuous reheat furnace was proposed. The system analysis and the requirements of the level 2 control system were derived using the unified modeling language (UML) 2.0, and the design of database and the graphic user interface (GUI) for the level 2 control system were conducted.

Microstructural Feature of Discontinuous Precipitates Formed by Furnace Cooling in AZ91 Magnesium Alloy (AZ91 마그네슘 합금에서 노냉으로 생성된 불연속 석출물의 미세조직 특징)

  • Jun, Joong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.31 no.5
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    • pp.231-236
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    • 2018
  • The purpose of this study was to investigate the microstructural characteristics and hardness distribution of AZ91 magnesium alloy furnace-cooled to room temperature after solution treatment, and to compare the results with those of as-cast condition. The as-cast alloy showed a partially divorced eutectic ${\beta}(Mg_{17}Al_{12})$ phase and discontinuous precipitates (DPs) with a lamellar morphology, while only DPs were observed in the furnace-cooled alloy. The DPs in the furnace-cooled AZ91 alloy had various apparent interlamellar spacings, which would be ascribed to the different transformation temperatures during the furnace cooling. The average hardness for the furnace-cooled alloy is similar to that for the as-cast alloy. It is interesting to note that the hardness values of the furnace-cooled alloy were distributed over a narrower range than those of the as-cast alloy. This is likely to be caused by the relatively more homogeneous microstructure of the furnace-cooled alloy in comparison with the ascast one.

Durability of Alkali-Activated Blast Furnace Slag Concrete: Chloride Ions Diffusion (알칼리 활성 슬래그 콘크리트의 내구성: 콘크리트의 염소이온 확산)

  • Nam, Hong Ki;Kyu, Park Jae;San, Jung Kyu;Hun, Han Sang;Hyun, Kim Jae
    • Journal of the Korean Society of Safety
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    • v.30 no.4
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    • pp.120-127
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    • 2015
  • The aim of the present study is to investigate some characteristics of concrete according to addition of blast furnace slag and alkali-activator dosages. Blast furnace slag was used at 30%, 50% replacement by weight of cement, and liquid sulfur having NaOH additives was chosen as the alkaline activator. In order to evaluate characteristics of blast furnace slag concrete with sulfur alkali activators, compressive strength test, total porosity, chloride ions diffusion coefficient test were performed. The early-compressive strength characteristics of blast furnace slag concrete using a sulufr-alkali activators was compared with those of reference concrete and added 30, 50% blast furnace slag concrete. Also, Blast furnace slag concrete using sulfur-alkali activators enhanced the total porosity, chloride ions diffusion coefficient than two standard concrete. Alkali-activated blast furnace slag concrete was related to total porosity, compressive strength and chloride ions diffusion coefficient each others. As a result, it should be noted that the sulfur-alkali activators can not only solve the demerit of blast furnace slag concrete but also offer the chloride resistance of blast furnace slag concrete using sulfur alkali activators to normal concrete.

Numerical simulation of thermo-fluid flow in the blast furnace (고로내 열유동 현상의 수치해석 사례(I))

  • Jin, Hong-jong;Choi, Sang-Min
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2038-2043
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    • 2007
  • Analysis of the internal state of the blast furnace is needed to predict and control the operating condition. Especially, it is important to develop modeling of blast furnace for predicting cohesive zone because shape of cohesive zone influences on overall operating condition of blast furnace such as gas flow, temperature distribution and chemical reactions. Because many previous blast furnace models assumed cohesive zone to be fixed, they can't evaluate change of cohesive zone shape by operation condition such as PCR, blast condition and production rate. In this study, an axi-symmetric 2-dimensional steady state model is proposed to simulate blast furnace process using the general purpose-simulation code. And Porous media is assumed for the gas flow and the potential flow for the solid flow. Velocity, pressure and temperature distribution for gas and solid are displayed as the simulation results. The cohesive zones are figured in 3 different operating conditions.

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Study on Furnace Design for Packaged Water-Tube Boilers (Package 수관 보일러의 연소실 설계에 관한 연구)

  • In, Jong-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.1 no.2
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    • pp.13-19
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    • 1998
  • A computer simulation program for the design of furnace witjin pakaged water-tube boilres is developed and the developed computer program is successfully applied to design the furnace for packaged water-tube boiler. The model by experiment and the model by Hottel are used to predict the exit gas temperature of furnace. The result by two models is discussed and is shown that in the case of constant cross section in furnace, the result is same but in changing the configuration of cross section, the difference by two models is not small.

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A Study on the Surface Activation and Quick-setting Characteristics of Blast Furnace Slag (Blast furnace slag의 표면 활성화 특성 및 quick-setting 특성에 관한 연구)

  • Lee, Woong-Geol;Song, Yung-Sin;Kang, Hyun-Ju;Choi, Hun;Song, Yong-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.273-274
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    • 2010
  • This study investigated on the early hydration and physical characteristics of blast furnace slag through pH variation. The pH values applied to the experiments were, 12.0 and 13.0 which are the pH values of OPC, and type 3 of pH 14.0 which is a strong alkali condition. A paste and mortar method was used to test blast furnace slag and blast furnace slag containing 2wt% of gypsum. It was found that CAH and CSH phases were formed as key hydrates during the early hydration of blast furnace slag, and ettringites were produced extra during the early hydration of blast furnace slag containing 2wt% of gypsum.

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A Study on Temperature Process Control of Electric Furnace (전기로 온도공정제어에 관한 연구)

  • 오진석;김윤식;오세준;최순만;신명철
    • Journal of Advanced Marine Engineering and Technology
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    • v.21 no.3
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    • pp.311-318
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    • 1997
  • In this paper, a controller with monitoring functions is proposed for controlling temperature of an electric furnace system. The controller includes holding and ramp control functions, and the control program for the temperature process monitor of the electric furnace. For this purpose, the implementation and performance of auto tuning algorithms in a computer¬based controller is studied in relation to control of a nonlinear electric furnace system which is characterized with large time delay. The communicator of a control and detection signals, between the controller and the electric furnace is implemented by an I/O data card. Experiments for the practical electric furnace are performed to illustrate the performance of the proposed controller.

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Properties of Self-Compacting Concrete Using Ground Granulated Blast Furnace Slag and Fly ash (고로슬래그미분말 및 플라이애쉬를 사용한 고유동콘크리트의 특성에 관한 연구)

  • 김은겸;박천세;최재진;전찬기;이호석
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.89-94
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    • 2003
  • In this research, the physical properties of self compacting concrete using ground granulated blast furnace slag and fly ash as a part of cement were investigated. Concrete using ground granulated blast furnace slag and fly ash was prepared with various ground granulated blast furnace slag(30-50 volume %) and fly ash(10-20 volume %) replacement for cement. The effect of each of the materals, which have effects on self compacting concrete made by the basic mix proportion used granulated blast furnace slag and fly ash after hardening, has been checked. The workability, flowing characteristics, resistance of segregation of materals, air content, and compressive strength of concrete using ground granulated blast furnace slag and fly ash were tested and the results were compared with those of ordinary portland cement concrete. In the experiment, we acquired satisfactory results at the point of flowing characteristics and strengths of concrete using ground granulated blast furnace and slag fly ash within the replacement ratio of 65%

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