• Title/Summary/Keyword: Fume

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Improvement of hot work environment in the curing processes of a tire manufacturing company (타이어 제조공장 가류공정의 온열환경 개선에 관한 연구)

  • Lim, Jung-ho;Kim, Tae-Hyeung
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.21 no.1
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    • pp.1-10
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    • 2011
  • Generally, the tire curing process is the process in which the sulfur is added and subsequently the tire is heated to give the tire elasticity. In this process, all kinds of the chemicals in the tire are emitted with a lot of heat. The chemical fume and heat aggravate the work environment. To solve this problem, 92 local exhaust ventilators and 8 gravity ventilators were used, but not satisfactory yet. Preliminary survey showed that the temperatures in the process were very high: 30.3, 32.9 and $37.2^{\circ}C$ at 2, 4 and 6m above the ground level, respectively in the winter (outside temperature was $2^{\circ}C$). It can be imagined that the process is severely hot in the summer time. The higher temperature distribution in the higher space tells us that the hot plume could not be removed with the existing ventilation systems. Therefore, in this study, some alternative ventilation systems were designed. The partitions were used to contain the hot plume to increase the capture efficiency. The gravity ventilators were newly designed to improve the extraction efficiency of hot fume. To satisfy the balance of pressure in the curing process, some supply air system was introduced by renewing the existing air conditioning system. Many alternative solutions were evaluated by using computational fluid dynamics modelling. The best and applicable solution was selected and the existing ventilation system was modified. After implementing the new ventilation system, the hot environment was much improved. The temperature reduction in the curing process was about $6.4^{\circ}C$.

Performance of cement concrete pavement incorporating mineral admixtures (광물질혼화재를 적용한 시멘트콘크리트 포장의 성능 평가)

  • Lee, Seung-Tae;Lee, Da-Hyun;Lee, Jae-Jun
    • International Journal of Highway Engineering
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    • v.12 no.3
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    • pp.113-119
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    • 2010
  • This study presents experimental findings on the performance of cement concrete pavement incorporating mineral admixtures such as ground granulated blastfurnace slag and silica fume. Flexural strength, compressive strength, charge passed, diffusion coefficient of chloride ions and initial surface absorption of cement concrete pavement incorporating mineral admixtures were periodically measured and the corresponding results were compared to those of plain concrete pavement. As a result, strength behaviors of concrete pavement were dependent on the types of mineral admixtures. However, it was true that incorporation of silica fume had a beneficial effect on compressive strength development. Furthermore, the application of mineral admixtures led to a lower diffusion coefficient of chloride ions compared to plain concrete pavement. Based on the experimental results, the present study would be helpful to design high-performance cement concrete pavement.

An Experimental Study on the Manufacture Ultra-High Strength Concrete of 1800kg/$\textrm{cm}^2$ Compressive Strength (Part I The Experimental Program and Preliminary Experiment) (압축강도 1800kg/$\textrm{cm}^2$의 초고강도콘크리트 개발에 관한 실험적 연구 (제1보 실험계획 및 예비실험))

  • 김규용;김진만;이상수;남상일;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.167-170
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    • 1994
  • To reduce the size of structural members, high strength concrete has recently been utilized for structure such as ultra-high-rise buildings and prestressed concrete bridges in North America, and its compressive strength has gone up to 1300kg/$\textrm{cm}^2$. In Japan, research on high-strength concrete has been undertaken on a large scale by the national enterprise so-called New RC Project. And high-strength concrete with a design compressive strength over 450kg/$\textrm{cm}^2$ has recently been employed for high rised reinforced concrete building. As a result of the serious land availability situation of metropolitan areas in the world, buildings will become taller, and even higher strengths will be required. In the future, the utilization of high-strength concrete will spread widely through the development of new structural concepts, application of steels of a higher yield stress, silica fume, and other new materials. Considering these circumstance, the aim of this experimental study is to develop ultra-high-strength concrete with compressive strength over 1800kg/$\textrm{cm}^2$ with domestic current materials. There are so many factors which influence the manufacturing of ultra-high-strength concrete. The experimental factors selected in this study are mixing methods, curing methods, water-binder ratio, maximum size of coarse by silica fume. The results of this experimental study show that it is possible to develop the ultra-high-strength concrete with compressive strength over 1700kg/$\textrm{cm}^2$ at 28days, 1800kg/$\textrm{cm}^2$ at 56 days.

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An Experimental Study on the Manufacture Ultra-High Strength Concrete of 1800kg/$\textrm{cm}^2$ Compressive Strength (Part 2 The Experiment on the Manufacture of the U.H.S Concrete) (압축강도 1800kg/$\textrm{cm}^2$의 초고강도콘크리트 개발에 관한 실험적 연구 (제2보 초고강도콘크리트의 제조에 관한 실험))

  • 남상일;김진만;최민수;김규용;최희용;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.171-174
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    • 1994
  • To reduce the size of structural members, high strength concrete has recently been utilized for structure such as ultra-high-rise buildings and prestressed concrete bridges in North America, and its compressive strength has gone up to 1300kg/$\textrm{cm}^2$. In Japan, research on high-strength concrete has been undertaken on a large scale by the national enterprise so-called New RC Project. And high-strength concrete with a design compressive strength over 450kg/$\textrm{cm}^2$ has recently been employed for high rised reinforced concrete building. As a result of the serious land availability situation of metropolitan areas in the world, buildings will become taller, and even higher strengths will be required. In the future, the utilization of high-strength concrete will spread widely through the development of new structural concepts, application of steels of a higher yield stress, silica fume, and other new materials. Considering these circumstance, the aim of this experimental study is to develop ultra-high-strength concrete with compressive strength over 1800kg/$\textrm{cm}^2$ with domestic current materials. There are so many factors which influence the manufacturing of ultra-high-strength concrete. The experimental factors selected in this study are mixing methods, curing methods, water-binder ratio, maximum size of coarse by silica fume. The results of this experimental study show that it is possible to develop the ultra-high-strength concrete with compressive strength over 1700kg/$\textrm{cm}^2$ at 28days, 1800kg/$\textrm{cm}^2$ at 56 days.

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A Research on the improvement scheme for manufacturing bronze warm forging die through environment-friendly workshop (황동제 온간단조용 금형제작과 환경친화형 작업장 개선에 관한 연구)

  • Kim, Sei-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.2
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    • pp.420-425
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    • 2010
  • In the process of warm forging, billet is heated up to $800^{\circ}C$ and located in the upper part of die block impression. The scattered oxidized scale may cause workers burn and shortening of die life sticking to the die block impression. The separating materials sprayed in die block cause harmful dust, harmful mist, fume, and bad odor which contaminate workshop environment. The process is classified as one of the avoided jobs and make the planned output achievement difficult. Development of an elimination device to clear out the contaminating materials in the workshop and improvement of the unsatisfactory maintenance method to fix the abrasion of die block impression which delays the dead line, cost increases needs to be developed. In this research, I tried to solve the problems caused in warm forging of bronze pipe joint such as the billet heating process, die maintenance, and manufacturing cost through improvement of warming forging manufacturing method and die maintenance method and eliminating harmful gas which will make the workshop more environment friendly.

Corrosion Protection Method of Reinforcing Steel in Concrete by Using Corrosion Inhibitors

  • Bae Su-Ho;Chung Young-Soo;Kim Dae-Ho
    • KCI Concrete Journal
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    • v.14 no.4
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    • pp.145-150
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    • 2002
  • Reinforced concrete is inherently a durable composite material. When properly designed for the environment to be exposed and carefully constructed, reinforced concrete is capable of giving maintenance-free performance. However, unintentionally using improper materials such as non-washed sea sand having much salt together with poor controlled quality, or the concrete are placed in highly severe environment such as marine atmosphere, the corrosion of reinforcing steel in concrete becomes one of the most significant concerns of concrete. The purpose of this experimental research is to evaluate the performance of corrosion inhibitors for normal strength and high strength concrete, and to propose desirable measures for controlling corrosion of reinforcing steel in concrete. Test specimens in normal strength and high strength concrete were made with and without corrosion inhibitors. The accelerated corrosion test for reinforcing steel in concrete was adopted in accordance with JCI-SC3, which required the periodic 20 cycles for 140 days. One cycle includes 3 days for the wetting condition of $65^{\circ}C$ and $90\%$ RH, and 4 days for the drying condition of $15^{\circ}C\;and\;60\%$ RH. It was observed from the test that corrosion inhibitors in normal strength concrete and high strength concrete showed excellent corrosion resistance for reinforcing steel in concrete, but the silica fume in high strength concrete was found to have a negligible corrosion resistance if not used with corrosion inhibitors, since the chloride corrosion threshold limit in concrete containing silica fume without corrosion inhibitor was found to be considerably smaller than that of the case with corrosion inhibitor.

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A Study for Microstructure and Durability of Metakaolin Concrete (메타카올린 콘크리트의 미세 공극구조 및 내구성에 관한 연구)

  • Kim, Myung-Yu;Yang, Eun-Ik;Yang, Joo-Kyoung;Park, Hae-Geun;Chun, Sang-Eun;Lee, Myeong-Sub
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.417-420
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    • 2008
  • The requirement for durability of concrete is increasing recently as a large-scale concrete structure is built. For this reason, the concern about high-durable concrete is being high. Recently, metakaoline to be profitable in economical aspect as well as to have strength and durability of level similar to silica fume is evaluated highly as new admixture. In this study, the scaling, the drying shrinkage, the chloride resistance and the air-void structure are compared for both metakaolin and silica fume concrete. According to the results, the replacement of metakaoline improved the resistance of chloride penetration, freezing and thawing in concrete. On the other hand, as metakaolin was replaced to 10%, it was similar level with OPC in the property of scaling. It was showed that replacement of only metakaoline was similar with OPC in the drying shrinkage. However, MS5 reduced the drying shrinkage about 10%. In conclusion, replacement of the metakaoline 10% is the most excellent performance in terms of durability of concrete.

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Durability Assessment for Crushed Sand Wet-mix Shotcrete Mixed with Mineral Admixtures (부순모래를 사용한 습식 숏크리트의 광물성 혼화재료 혼입에 따른 내구성 평가)

  • Lee, Kyeo-Re;Han, Seung-Yeon;Nam Gung, Kyeong;Yun, Kyong-Ku
    • Journal of the Korea Concrete Institute
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    • v.26 no.5
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    • pp.607-614
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    • 2014
  • The purpose of this dissertation was to investigate the effect of mineral admixtures, such as fly ash, blast furnace slag powder, meta kaolin and silica fume, on the basic properties and durability of crushed sand shotcrete, selecting a series of shotcrete mixtures with a variable admixture. Compressive strength increased as the content of mineral admixtures increased, specially it was the most effective when using meta kaolin both at sample specimen and core after shotcreting. Rapid chloride ion permeability test and sulfuric acid resistance test showed that both durability increased as the substitute rate of mineral admixture increased. In air void analysis with image analysis, the targeted the spacing factor and specific surface were not satisfied because air-entrained agent was not used.

Exposure Evaluation to Total Welding Fume and Manganese at Technical High Schools in Choong-Nam Area (충청지역 일부 공업고등학교 실습생의 용접흄 및 망간에 대한 노출 평가)

  • 이종화;박종안;장봉기
    • Proceedings of the Korean Environmental Health Society Conference
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    • 2002.04a
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    • pp.37-39
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    • 2002
  • Geometric mean of airborne welding fume concentration at technical high schools was 4.80mg/㎥(N.D∼35.39mg/㎥) and the percentage of samples exceeded TLV of the Korean ministry of labor was 43.6%, Geometric mean of airborne Mn concentration was 0.06mg/㎥(N.D∼0.42mg/㎥) and the percentage of samples exceeded TLV of ACGIH was 15.4%. In case of airborne Mn concentration, there is a significant difference among schools (P<0.05). Mn concentrations in blood of the exposed and control groups were 1.84$\mu\textrm{g}$/㎗ and 1.91$\mu\textrm{g}$/㎗, respectively. Mn concentrations in urine of the exposed and control groups were 1.36$\mu\textrm{g}$/$\ell$ and 0.57$\mu\textrm{g}$/$\ell$, respectively. In case of Mn concentrations in urine, there is a significant difference between both groups(P<0.001) and among schools(P<0.05). Mn concentrations in blood and urine of exposed group were not over BEIs of the Korean ministry of labor. Mn levels in blood and urine were not significantly affected by smoking, drinking and residence. There was no correlation between Mn concentration in air and blood, but there was a statistically significant correlation between Mn concentration in air and urine(r=0.323). There was no a Statistically significant correlation between Mn concentration in blood and urine.

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TP63 Gene Polymorphisms, Cooking Oil Fume Exposure and Risk of Lung Adenocarcinoma in Chinese Non-smoking Females

  • Yin, Zhi-Hua;Cui, Zhi-Gang;Ren, Yang-Wu;Su, Meng;Ma, Rui;He, Qin-Cheng;Zhou, Bao-Sen
    • Asian Pacific Journal of Cancer Prevention
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    • v.14 no.11
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    • pp.6519-6522
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    • 2013
  • Background: Genetic polymorphisms of TP63 have been suggested to influence susceptibility to lung adenocarcinoma development in East Asian populations. This study aimed to investigate the relationship between common polymorphisms in the TP63 gene and the risk of lung adenocarcinoma, as well as interactions of the polymorphisms with environmental risk factors in Chinese non-smoking females. Methods: A case-control study of 260 cases and 318 controls was conducted. Data concerning demographic and risk factors were obtained for each subject. The genetic polymorphisms were determined by Taqman real-time PCR and statistical analyses were performed using SPSS software. Results: For 10937405, carriers of the CT genotype or at least one T allele (CT/TT) had lower risks of lung adenocarcinoma compared with the homozygous wild CC genotype in Chinese nonsmoking females (adjusted ORs were 0.68 and 0.69, 95%CIs were 0.48-0.97 and 0.50-0.97, P values were 0.033 and 0.030, respectively). Allele comparison showed that the T allele of rs10937405 was associated with a decreased risk of lung adenocarcinoma with an OR of 0.78 (95%CI=0.60-1.01, P=0.059). Our results showed that exposure to cooking oil fumes was associated with increased risk of lung adenocarcinoma in Chinese nonsmoking females (adjusted OR=1.58, 95%CI=1.11-2.25, P=0.011). However, we did not observe a significant interaction of cooking oil fumes and TP63 polymorphisms. Conclusion: TP63 polymorphism might be a genetic susceptibility factor for lung adenocarcinoma in Chinese non-smoking females, but no significant interaction was found with cooking oil fume exposure.